What is the grinding procedure? Large or irregular raw materials are essentially broken down into smaller particles or powder that satisfy certain requirements as part of the grinding process. The four main steps of the core process are always the same: pre-processing, size reduction (crushing/grinding), classification/screening, and post-processing. However, the precise steps can change based on the material (such as metal, plastic, ores, or biomass) and the required level of fineness of the finished product. The universal workflow will be covered in detail, with specific examples provided. Naturally, this will include a variety of grinding equipment, such as herb grinders, industrial weed grinders, small grinder machines, and specialized units for materials such as dry fruits, ginger, licorice, black pepper, cassava, sesame, peanuts, and more.
The Core Universal Grinding Procedure
The journey from raw material to finished powder or granule follows a logical sequence designed for efficiency, safety, and quality control.
Pre-processing: Preparing the Raw Material
Before any grinding machine touches the material, pre-processing is crucial. This stage aims to remove impurities, protect the grinder from damage, and optimize the efficiency of the size reduction process. Imagine feeding a whole, dirty root into a dry ginger grinding machine – it would likely jam, dull the blades, and contaminate the powder. Pre-processing steps include:
Sorting and Removal of Foreign Objects: Materials are inspected and unwanted elements are removed. This could be manual (picking out stones from grains) or mechanical. For instance, magnets (magnetic separators) pull ferrous metals from plastic streams destined for a plastic grinder, while optical sorters identify and eject contaminants like rocks or different colored materials before feeding a rice grinder or coffee grinder.
Washing (If Required): Materials heavily soiled with dirt, oil, or other contaminants need cleaning. High-pressure water jets or specialized washing solutions are used. Washed plastic bottles need drying before entering a shear-type shredder or crusher to become flakes. Similarly, roots like ginger or licorice might be washed before drying and grinding in a dry ginger grinding machine or licorice grinding machine.
Size Reduction (Initial Cutting/Chopping): Extremely large items need to be reduced to a manageable size for the primary grinder‘s feed opening. A coarse crusher or chipper might be used first. For example, large metal scrap is sheared or cut before going into a massive hammer mill, whole tree trunks are chipped before becoming wood flour in a hammer mill or turbo grinder, and stalks are chopped before being pulverized in a biomass grinder. Even for smaller scale operations, a herb grinder or cannabis grinder often requires breaking up large buds first.
Size Reduction: The Heart of Grinding
This is the core stage where mechanical force is applied to fracture the material into smaller pieces. The choice of grinding machine depends heavily on the material’s properties (hardness, brittleness, toughness, moisture content, heat sensitivity) and the desired final particle size. Forces applied include impact, compression, shear, and attrition (rubbing). Key types of equipment include:
Crushers (Coarse Grinding): For initial size reduction to chunks or coarse granules. Examples: Jaw Crushers (for hard ores, large bones), Gyratory Crushers, Impact Crushers (for brittle materials like coal, limestone), Roll Crushers (for friable materials, creating flakes).
Grinders/Mills (Fine Grinding): For producing powders and fine granules. This category is vast:
Hammer Mills: Versatile high-speed impact mills using swinging hammers. Used for grains (corn grinder, wheat grinder), spices (black pepper grinder, spice grinder), biomass, plastics, light metals, dried foods (dry fruit powder grinder machine, mushroom grinder), pharmaceuticals (medicine grinder), and even industrial weed grinders for large-scale cannabis processing. Can be air-cooled or equipped with a dust collector.
Disc Mills/Attrition Mills: Use counter-rotating discs (often stainless steel) with teeth or grooves to shear and crush materials. Good for chemicals, foods (bean grinder, peanut butter grinder, sesame paste grinder), fibrous materials, and producing medium to fine powders.
Ball Mills & Rod Mills: Tumbling mills using metal balls or rods to crush and grind by impact and attrition. Common in mining (ore grinding to fine powder for separation) and ceramics. Often operate wet or dry (dry grinder).
Pin Mills:High-speed impact mills using pins on discs. Excellent for fine, uniform powders of chemicals, foods (sugar grinder, salt grinder), flour, spices, pigments, and heat-sensitive materials (can be designed as air-cooled crusher variants).
Cutting Mills/Knife Mills: Use rotating knives against stationary knives for cutting-type size reduction. Ideal for tough, elastic, or fibrous materials: plastic recycling, rubber, tobacco (tobacco grinder), food waste, leather, paper, plant material (herb grinder concept scaled up).
Ultrafine Grinders: Specialized mills for micron and sub-micron powders. Examples: Jet Mills/Airflow Pulverizers (use compressed air for particle-on-particle impact), Vibrating Pulverizers, Turbo Grinders, Vacuum Mills. Used for high-value chemicals, advanced ceramics, pharmaceuticals, tea powders, and specialized food applications. Often incorporate dust collectors or operate under inert gas.
Specialized Mills:Cryogenic Grinding Machines (use liquid nitrogen to embrittle materials like plastics, spices, thermoplastics, rubber for easier fine grinding and preserving volatiles). Bone Grinders (heavy-duty hammer mills or specialized cutting-type mills for rendering). Cassava Grinding Machines (often disc attrition mills for processing cassava into flour or grits). Meat Grinders (auger and plate systems for mincing). Universal Grinders (versatile designs, often disc or hammer type, suitable for various dry materials like chemicals, foods, spices).
Classification/Screening: Sorting the Particles
After grinding, particles are rarely uniformly sized. Screening separates the ground material based on particle size, ensuring the final product meets specifications. Oversized particles are sent back for further grinding.
Equipment:Vibrating Screens (most common, efficient for powders and granules), Rotary Screens/Trommels (good for larger particles or wet screening), Air Classifiers (use air streams to separate fine particles by size and density, often integrated with airflow pulverizers or jet mills). Screens are defined by mesh size (e.g., 20 mesh, 80 mesh, 200 mesh – higher number means smaller holes/finer powder).
Operation: Ground material is fed onto the screen. Particles smaller than the screen openings (undersize) pass through and proceed. Particles larger than the openings (oversize) are discharged, often via a return conveyor, back into the grinding machine for another pass. For example, after a hammer mill grinds spices, a vibrating screen ensures only the desired fine black pepper powder or spice powder is collected; larger pieces loop back. Air classifiers are essential partners for ultrafine grinders to achieve precise particle size distributions.
Post-processing: Refinement and Preparation for Use
The classified product often requires final treatments to enhance quality, stability, and usability:
Purification/Refinement (If Needed): Further separation of unwanted components. Magnetic Separators remove ferrous metals from non-metallic streams (e.g., after grinding plastics or minerals). Eddy Current Separators remove non-ferrous metals (Al, Cu). Density Separators (like air tables or water flotation) separate materials based on density (e.g., different plastic types after shredding). Sifters with finer screens remove any remaining oversized particles or lumps.
Drying (If Needed): If the grinding process introduces moisture (e.g., wet grinding) or the material was washed, drying is essential to prevent caking, mold growth, or degradation. Equipment includes Flash Dryers, Fluid Bed Dryers, Rotary Dryers, Tray Dryers, or Spray Dryers (for slurries). Dried tea leaves might be ground and then dried again to precise moisture content.
Dust Collection & Environmental Control: Essential throughout the process, especially for fine powders (dust grinder operations). Dust Collector Grinder systems, cyclones, baghouses, and air filters capture airborne particles to protect workers, prevent explosions, and meet environmental regulations (like CE Certificate requirements for CE Certificate grinders sold in Europe). Vacuum Mill systems inherently control dust.
Packaging and Storage: The final powder or granules are packaged appropriately – bags (paper, woven poly), sacks, totes, bins, or silos – to protect them from moisture, contamination, and degradation. Clear labeling (material, particle size, batch) is crucial. Proper storage conditions (cool, dry) are maintained. Products like flour from a wheat grinder, spice blends, pharmaceutical powders, or cannabis flour from an Industrial Weed Grinder require specific packaging standards.
Grinding in Action: Specific Material Examples
The core procedure adapts to material characteristics and end-use requirements:
Spice & Herb Grinding (e.g., Black Pepper, Ginger, Licorice):
Pre-process: Clean to remove dust/stalks/stones. Dry thoroughly (sun or hot air) for dry grinding. Large roots may be sliced.
Grind: Use a hammer mill (for coarse to medium grind), pin mill (for finer, more uniform powder), or disc mill. Cryogenic grinding preserves volatile oils and color for premium products. A small grinder machine like a dedicated black pepper grinder or herb grinder works for small batches or retail. Large-scale uses 500KG grinder or 200KG grinder capacity hammer mills or universal grinders.
Classify:Vibrating screens ensure consistent particle size (e.g., coarse grind for pepper mills vs. fine powder for spice blends). Air classifiers for ultra-fine.
Post-process:Dust collection is critical. Packaging in moisture-proof containers. Stainless steel contact parts are essential for food safety.
Food Powder Production (e.g., Dry Fruits, Grains, Sugar, Salt):
Pre-process: Wash (fruits), Dry thoroughly (critical for dry fruit powder grinder machine operation – fruits, cassava). Dehull/Decorticate grains. Pre-crush large items (nuts, dried fruit chunks).
Grind:Hammer mills (grains, cassava grinding machine), Pin mills (fine sugar grinder, salt grinder, flour), Disc mills (peanut butter, sesame paste), Ball mills (chocolate refining). Cryogenic grinding for heat-sensitive items like nut flours or spices. High-capacity 500KG Grinder units used industrially.
Classify:Screening for consistent particle size in flour or powdered sugar. Air classification for protein separation in flour milling.
Post-process:Dust collection. Packaging. Strict hygiene, often requiring stainless steel construction and CE Certification for food contact.
Pharmaceutical & Chemical Grinding:
Pre-process: Ensure purity. May require micronization of raw ingredients.
Grind:Jet Mills (Airflow Pulverizers) are dominant for sterile, ultra-fine powders (micron/sub-micron range – Ultrafine Grinder). Pin Mills, Hammer Mills (with containment), Ball Mills also used. Vacuum Mills for oxygen-sensitive compounds. Cryogenic grinding for heat-labile APIs.
Classify:Air Classifiers integrated with jet mills for precise particle size distribution (PSD), critical for drug efficacy and absorption. Vibrating screens for coarser materials.
Post-process: Highly controlled environment (often contained systems like isolator mills). Rigorous dust collection and containment. Strict documentation and validation (GMP). Packaging under inert atmosphere if needed.
Biomass & Fibrous Material Grinding (e.g., Wood, Straw, Cannabis):
Pre-process: Remove contaminants (dirt, metal). Size reduction (chippers for wood, choppers for straw). Drying for efficient dry grinding.
Grind:Coarse Crushers/Chippers first. Then Hammer Mills (most common – hammer mill for wood chips, industrial weed grinder for cannabis biomass), Knife Mills (for fibrous materials like straw or tobacco). Turbo Grinders for high throughput. Large 500KG Grinder capacity units common.
Classify:Vibrating screens or rotary screens to separate fines from larger fibers/chips. Oversize recirculated.
Post-process:Dust collection is paramount due to explosion risks (especially fine dust grinder output like wood flour). Packaging for fuel pellets, animal bedding, pulp/paper, or further extraction processing (cannabinoids).
Mineral & Ore Processing:
Pre-process: Crushing (Jaw, Gyratory, Cone Crushers) to liberate minerals and reduce to feed size for grinding.
Grind:Ball Mills, Rod Mills (primary for tumbling mills), SAG/AG Mills (Autogenous/Semi-Autogenous – using ore itself as grinding media), Vertimills (stirred vertical mills). High-pressure grinding rolls (HPGR) increasingly used for energy-efficient pre-grinding.
Classify:Hydrocyclones and Spiral Classifiers are dominant in wet grinding circuits to separate fine product from coarse material for recycle. Screens also used.
Post-process: Slurry goes to separation processes (flotation, leaching etc.). Dewatering (thickeners, filters). Tailings disposal. Dust collection critical in dry circuits.
Key Considerations for Effective and Safe Grinding
Material Properties Dictate Equipment: Choosing the right grinder is paramount. Hard, brittle materials suit impact mills (hammer mill, pin mill). Tough, fibrous materials need cutting-type mills (knife mill) or heavy-duty hammer mills. Abrasive materials require wear-resistant linings. Heat-sensitive materials need cryogenic grinding, air-cooled crushers, or jet mills.
Desired Particle Size and Distribution: Target fineness guides the grinding mechanism and classification setup. Ultra-fine needs jet mills/ultrafine grinders with air classifiers. Coarse granules might only need a crusher.
Capacity Requirements: Scale matters. A small grinder machine suffices for labs or kitchens (herb grinder, electric grinder for coffee). Industrial production demands large, high-capacity units like 500KG Grinders, 200KG Grinders, or continuous turbo grinders.
Hygiene and Contamination Control:Food, pharmaceutical, and chemical applications demand stainless steel construction, sanitary design, and effective cleaning protocols (CIP/SIP). Dust collector grinders and contained systems (vacuum mill) are essential.
Safety:Dust explosion risks are significant, especially for organic powders (flour, spices, sugar, tea, chemicals). Dust collection, explosion venting/suppression, inerting (using nitrogen in cryogenic grinding or vacuum mill systems), and grounding are critical. CE Certificate grinders comply with EU safety directives. Proper guarding on all moving parts. Noise control.
Energy Efficiency: Grinding is often energy-intensive. Selecting appropriately sized equipment, using efficient technologies (e.g., HPGR before ball mills in mining), and optimizing the grinding circuit (e.g., minimizing over-grinding through good classification) are crucial. Cryogenic grinding consumes significant energy for liquid nitrogen.
Maintenance: Regular inspection and maintenance of wear parts (hammers, screens, liners, blades, bearings) are essential for consistent performance, product quality, and safety. Cutting-type mills need frequent knife sharpening/replacement.
Conclusion: The Essential Transformation
In many different industries, the grinding process is a fundamental transformation process. Whether it’s a small electric grinder for making coffee in the morning, a massive 500KG grinder that processes tons of cassava for flour, or a sophisticated jet mill that produces life-saving pharmaceutical powders, the fundamentals are always the same: prepare the material, use the right grinding machine to reduce its size efficiently (whether it’s a hammer mill, a cryogenic grinding machine, an airflow pulverizer, or a simple herb grinder), classify it accurately using screens or air classifiers, and then complete any necessary post-processing such as dust collection, drying, and packaging.Understanding the material properties, the required product specifications, and the capabilities and limitations of various grinding technologies – from the universal grinder to the specialized bone grinder or licorice grinding machine – is key to designing and operating an efficient, safe, and high-quality grinding process. Whether the goal is a coarse black pepper grind, an ultra-fine chemical powder, flour for baking, or biomass fuel pellets, mastering the grinding procedure unlocks the potential within raw materials.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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We have 20 years manufacturing experiences; 15600 cubic meters factory area; 5000sets annual capacity; 55 professional engineers;
What’s your main maket?
South America: Brazil, Colombia, Peru, Bolivia, Uruguay, Paraguay ;Romania; USA with UL Certification Middle East: Saudi, Arabia, Oman, Turkey Europe: Russia, Australia, Belarus, Ukraine, Poland
Can you support OEM?
– Yes, OEM or ODM. Machine can be customized according to customer detail requirement, including capacity and voltages, motor certifications. – Drawing and raw materials also can be customized.
We majorly produce CRUSHER, GRINDER, MIXER, and also have auxiliary machines like DRYER, GRANULATOR, VIBRATING SIFTER, CONVEYOR, etc. We can customize whole production line according to your capacity, material, output sizes of mesh and mm of granule and powder.
CAN YOU GIVE ME GUIDE ON OTHER MACHINE ? TO FULL MY PRODUCTION LINE
YES ! Our f have factory build more than 20 years now, we can design and customize whole line, besides of the grinding machine, mixing machine, we can also fully support to provide the washing machine, cutting machine, drying machine, packing machine, filling machine. Though we are not producing these machine, but our brother companies co-work together for over 20 years, we have rich experience in providing you a full effective production line, fully automatically or semi-automatically.
HOW TO VISIT YOUR COMPANY?
Our Factory located in Jiangsu Province, very near to Shanghai, you can fly to Shanghai Pudong Airport, we pick you up and take you by car 2 hours ride, can reach our factory, welcome your visit.
WHAT’S YOUR BEFORE & AFTER SERVICE ?
1) Before your purchasing, we need to know your detail request, such as what kind of material you want to grind and mixing, what final product powder or granule you want to reach. Because different material and powder sizes request of different machine to do. We can provide professional advice and rich experience help to choose machine. Most of the products we have already did before for other customer, trail test or run mass production, so we knows which machine is best in performance of grinding and mixing. This is of very importance in helping you choose the right model. We also wish this can help our customer a lot. Even the material we didn’t do before, we will prepare the same material and to do the trail test and send video to you for your reference. 2) One Year guarantee of machine quality. If the machine have problem within one year, we will send you the spare parts to you for replacement, but this not including the damage caused by human causes. We also have 24 hours on line guide for customer, if you have operation difficulty, we will guide by video and on line communication with our engineer for your emergency debug. 3) For small machine, we sell with whole machine, it’s no need to install, and easy to operation, no problems for operation. While for large machine, its’s also not difficult to install with video guideline, but if you need, we can assign our technicians to go abroad, the round ticket, food and residents will be paid by customer.
HOW ABOUT YOUR PAYMENT TERM?
Our payment term is T/T. 50% payment in advance, rest of 50% payment finish before the goods shipped. When we finish the machine production we will do trail test and run the machine take videos for your green light. You pay the rest of 50% payment then.
