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Linear Vibrating Screen

  • Granularity: >=0.3mm
  • Power: 0.37~11kw;
  • Layer: 1-6;
  • Application: diggings, metallurgy, abrasive tools, building materials; Pharmaceuticals, Nutraceuticals, Food Products, Chemicals, Fertilizer, Stucco, Clay, Potting Soils.
  • Notice: This is just an example. Please contact with our sales for choosing the right model.
  • Price: $805~15,300.

Videos of Linear Vibrating Screen

What is Linear Vibrating Screen?

The linear screen (linear vibrating screen) uses a vibration motor to provide the vibration source. This makes the material to be thrown up on the screen and move forward in a straight line. The material is evenly fed into the feed port of the screen machine from the feeder. It passes through the multi-layer screen, producing several specifications of material above and below the screen. The materials are respectively discharged from their designated exits. With low energy consumption, high output, simple structure, easy maintenance, a completely closed design, no dust overflow, and automatic discharge, the Linear Vibrating Screen is particularly suited for assembly line operations.

Linear Vibrating Screen

Working Principle of Linear Vibrating Screen:

When the Linear Vibrating Screen operates, the two motors rotate in synchronization and in opposite directions, generating reverse exciting forces that cause the screen body to move longitudinally. This movement causes the material on the screen to be periodically thrown forward in a straight line by the exciting force, thereby completing the screening process.

The linear vibrating screen is driven by a pair of vibrating motors. When the motors rotate in sync but in opposite directions, the eccentric block generates an excitation force that cancels out in the direction parallel to the motor axis and combines in the direction perpendicular to the motor axis. This creates a linear motion trajectory for the screen. The motor shafts are inclined relative to the screen surface. Under the combined force of the excitation and the material’s own gravity, the material is lifted and moved forward in a straight line on the screen surface, enabling efficient screening and grading.

This type of screen is ideal for screening various dry powder materials with particle sizes between 0.074 and 5mm, water content under 70%, and no viscosity. The maximum feed size should not exceed 10mm.

Benefits of Linear Motion Vibrating Screen:

As we know the linear vibrating screen have many benefits including the following items:

  • The machine is well-suited for size sieving, grading, and decontaminating materials, offering a large processing capacity.
  • It features a simple structure with a tight seal, low noise levels, easy maintenance, and low energy consumption.
  • The machine can accommodate one or more layers of screen for greater versatility.
  • It uses two vibrating motors as the excitation source, providing efficient processing.
  • Power distribution can be adjusted according to customer needs, allowing for adaptability to various production conditions.

    Typical Applications of Linear Vibrating Screen:

    The linear vibrating screen offers us high screening accuracy and large processing capacity. With a simple structure the machine consumes less energy and produces low noise. It features a long screen life, effective sealing, minimal dust leakage, and straightforward maintenance. This makes it an excellent choice for automated production line operations. The linear vibrating screen is widely utilized across various industries such as chemical, food, plastics, medicine, metallurgy, glass, building materials, grain, fertilizer, abrasives, ceramics, and more. It is suitable for screening dry powder or granular materials efficiently and effectively.

    Features of Linear Vibrating Screen:

    • The linear vibrating screen is designed with effective sealing, resulting in minimal dust spill.
    • It operates with low energy consumption and produces low noise, contributing to a long screen life.
    • The screen offers high screening accuracy and large processing capacity, thanks to its simple structure.
    • Its fully enclosed design and automatic discharge make it highly suitable for assembly line operations.
    • The screen body is constructed with steel plates and profiles welded together, and some sections are bolted.
    • This design provides excellent overall stiffness, ensuring the structure is firm and reliable.

    Technical parameters of linear vibrating screen

    ModelGranularityVoltage(V)Power(KW)Amplitude(mm)Layer
    XC-520>=0.3mm3800.37-0.552-41-6
    XC-525>=0.3mm3800.75-1.12-4
    1-6
    XC-1025>=0.3mm3801.1-1.52-4
    1-6
    XC-1030>=0.3mm3801.5-2.23-5
    1-6
    XC-1225>=0.3mm3803-4.43-5
    1-6
    XC-1840>=0.3mm3804.4-7.43-71-6
    XC-2050>=0.3mm3807.4-113-71-6

    Linear Vibrating Screen Customization

    LKMixer we can customize the capacity, length width and height of the Linear Vibrating Screen Machine. Please contact us for more detail information.

    Structure of linear vibrating screen:

    The linear vibrating screen is composed of 7 portions normally. The main components including the screen box, screen frame, screen mesh, vibration motor, motor base, vibration damping spring, and support structure. You can refer to following Pictures:

    • Screen Box: Constructed from steel plates of varying thicknesses, the screen box provides the main structure of the screen machine. It offers the necessary strength and stiffness for stable operation.
    • Screen Frame: Typically made of pine or low-deformation wood, the screen frame helps maintain the flatness of the screen for effective screening.
    • Screen Mesh: Made from materials such as low carbon steel, brass, bronze, or stainless steel wire, the screen mesh is crucial for separating materials during screening.
    • Vibration Motor: Responsible for generating the vibrations needed for screening. Refer to the vibration motor’s instruction manual for usage and maintenance guidelines.
    • Motor Base: The motor base supports the installation of the vibration motor. It is essential to ensure that the connection screws are tightened securely, especially during the first three days of operation with a new screen machine.
    • Vibration Damping Spring: These springs absorb vibrations to prevent them from transferring to the ground and support the full weight of the screen box. Ensure the springs are installed perpendicularly to the ground.
    • Support Structure: Consisting of four pillars and two channels, the support structure holds up the screen box. The pillars must be installed perpendicular to the ground, and the channels should be parallel to each other for optimal stability.

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    Linear Vibrating Screen Factory Information

    Business Type:Manufacturer/FactoryMain Products:Mill, grinder, granulator, mixer, Crushing Equipment
    Number of Employees:100Year of Establishment:2014.05
    Production Capacity
    
    5000 Set/YearAfter-sales Service:Technical Support; on-line teach lessons
    R&D Capacity:

    
    ODM, OEMAnnual Output Value:US$5 Million – US$10 Million
    No. of R&D Staff:5No. of Production Lines:6

    LK Mixer is a professional manufacturer for grinder, mixer and pulverizer, granulator. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.

    Business Philosophy  

    “Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people.  We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!  

    Certifications:

    Industrial Pepper Grinder Diagram of Design

    Industrial Pepper Grinder diagram

    Electric Cabinet with UL Certification

    Cyclone Processor and Motors:

    Spare Parts:

    Small Machine Packing:

    Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.

    Large Machine Packing:

    Shipment Show Case: Small grinder machine ship for Masala,  Pakistan, Kenya, Nepal, India…

    Motor instruction

    This series of motors can continuously output rated exciting force when the following conditions are met.

    • vibration acceleration: not more than 7g (g: acceleration of gravity)
    • ambient temperature: not more than 40℃
    • altitude: not more than 1000m
    • Power frequency: 50Hz
    • Voltage: 380V or customization
    • temperature rise: less than 80K (resistance method)
    • Preparation before installation: 1, check whether the motor sign is in line with the requirements; 2, with 500 volts megohm meter to measure the insulation resistance, its value should be dried stator winding, drying temperature can not exceed 120℃; 3, check the fasteners of the motor, beware of loosening; 4, check the motor surface for damage and deformation; 5, check whether the rotation is flexible, if there is an anomaly, should be excluded; 6, check the power supply, whether there is a lack of phase, and no-load operation for 5 minutes.

    Installation and adjustment

    • The motor should be fastened on the mounting surface, and the mounting surface must be smooth and flat; 2, the motor can be installed horizontally; 3, the motor lead adopts four-core rubber cable YZ-500V, the lead cable is not allowed to have a sharp break when connecting the power supply, and is reliably fixed with the vibrating body; 4, the motor should have reliable grounding, the motor has a grounding device, the lead end is marked, and the solid bolt can also be used to ground.
    • Adjustment of exciting force.
    • Try to start two vibration motors, which require the two vibration motors to run at equal speed in reverse. If it runs in the same direction, replace any two-phase power supply wiring of one of the vibration motors.
    • the trial operation time of the vibrating screen shall not be less than 8 hours, and the trial operation can be tested by naked eye observation and instrument detection. The vibrating screen should start smoothly, quickly, work vibration is stable and reliable, no special noise, the various technical performance parameters of the vibrating screen meet the requirements of the drawing, and the vibrating screen box shall not produce lateral swing.
      Use and maintenance
    • The machine shall be equipped with electrical protection device.
    • In the early stage of operation, check the anchor bolt at least once a day to prevent loosening.
    • when the motor rotation direction does not meet the requirements, adjust the phase sequence of the power supply.
    • the motor should ensure good lubrication, every two weeks or so to add lithium grease (ZL-3) once, refueling, through the oil cup to add an appropriate amount of lithium grease. When sealed bearings are used, the motor is not equipped with oil cups.
    • the machine has been running for 1500 hours, should check the bearing, if there is serious damage should be replaced immediately.
    • When the machine is used again after being stopped for a long time, the insulation resistance should be measured for 500 volt megohm meter measurement, which should be greater than 0.5 megohm.
      Daily maintenance
    • Before starting:
      (1) Check the coarse mesh and fine mesh for damage
      (2) Whether each group of bunches is locked
    • When starting:
      (1) Pay attention to any abnormal noise
      (2) Whether the current is stable
      (3) There is no difference in vibration
    • after use: clean up after each use.
    • Regular maintenance: Check the coarse mesh, fine mesh and spring regularly for fatigue and damage, whether the parts of the fuselage are damaged due to vibration, and the parts that need to add lubricating oil must be lubricated.

    About LKMixer

    LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill  which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com

    Contact Us

    FAQ(Click and See More)

    Why Choose Us?

    We have 20 years manufacturing experiences; 15600 cubic meters factory area; 5000sets annual capacity; 55 professional engineers;

    What’s your main market?

    South America: Brazil, Colombia, Peru, Bolivia, Uruguay, Paraguay ;Romania;
    USA with UL Certification
    Middle East: Saudi, Arabia, Oman, Turkey
    Europe: Russia, Australia, Belarus, Ukraine, Poland

    Can you support OEM?

    – Yes, OEM or ODM. Machine can be customized according to customer detail requirement, including capacity and voltages, motor certifications.
    – Drawing and raw materials also can be customized.

     What after-sale services?

    – 7*24 customer service online;
    – 7*24 engineers online services;
    – 12 months warranty services.

    WHAT kind of MACHINE YOUR COMPANY HAVE?

    We majorly produce CRUSHER, GRINDER, MIXER, and also have auxiliary machines like DRYER, GRANULATOR, VIBRATING SIFTER, CONVEYOR, etc. 
    We can customize whole production line according to your capacity, material, output sizes of mesh and mm of granule and powder.
     

    CAN YOU GIVE ME GUIDE ON OTHER MACHINE ? TO FULL MY PRODUCTION LINE

    YES ! Our f have factory build more than 20 years now, we can design and customize whole line, besides of the grinding machine, mixing machine, we can also fully support to provide the washing machine, cutting machine, drying machine, packing machine, filling machine. Though we are not producing these machine, but our brother companies co-work together for over 20 years, we have rich experience in providing you a full effective production line, fully automatically or semi-automatically.

    HOW TO VISIT YOUR COMPANY? 

    Our Factory located in Jiangsu Province, very near to Shanghai, you can fly to Shanghai Pudong Airport, we pick you up and take you by car 2 hours ride, can reach our factory, welcome your visit.

    WHAT’S YOUR BEFORE & AFTER SERVICE ?

    1) Before your purchasing, we need to know your detail request, such as what kind of material you want to grind and mixing, what final product powder or granule you want to reach. Because different material and powder sizes request of different machine to do. We can provide professional advice and rich experience help to choose machine. Most of the products we have already did before for other customer, trail test or run mass production, so we knows which machine is best in performance of grinding and mixing. This is of very importance in helping you choose the right model. We also wish this can help our customer a lot. Even the material we didn’t do before, we will prepare the same material and to do the trail test and send video to you for your reference.
    2) One Year guarantee of machine quality. If the machine have problem within one year, we will send you the spare parts to you for replacement, but this not including the damage caused by human causes. We also have 24 hours on line guide for customer, if you have operation difficulty, we will guide by video and on line communication with our engineer for your emergency debug.
    3) For small machine, we sell with whole machine, it’s no need to install, and easy to operation, no problems for operation. While for large machine, its’s also not difficult to install with video guideline, but if you need, we can assign our technicians to go abroad, the round ticket, food and residents will be paid by customer.

    HOW ABOUT YOUR PAYMENT TERM? 

    Our payment term is T/T. 50% payment in advance, rest of 50% payment finish before the goods shipped. When we finish the machine production we will do trail test and run the machine take videos for your green light. You pay the rest of 50% payment then.

    What are the different types of granulators?

    In terms of processing, pelletizer can be divided into two types: wet pelletizer, which uses liquid in the processing process, and dry pelletizer, which does not use liquid. Wet granulation involves a lot of water and detergent, and the purpose is to clean the contaminated material and also to cool the machine.

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