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BSG Super Granulator

  • Material: powder and powder, powder and bond;
  • Capacity: 230-320KG;
  • Volume: 50-800L;
  • Total Power: 5.5-45KW
  • Application: Pharmaceuticals, Nutraceuticals, Food Products, Chemicals, Fertilizer, Stucco, Clay, Potting Soils.
  • Notice: This is just an examplePlease contact with our sales for choosing the right model.

Super Granulation Definition & Meaning:

A Super Granulator is also called “pelletizer”. It is an industrial device used to shape powdered or granular raw materials through the action of pressure and friction to form uniform particles or solid particles.

This equipment is used in many industries, such as agriculture, chemical, pharmaceutical, building materials, food and so on. The purpose of the granulator is to improve the fluidity of the material, facilitate storage, reduce dust generation, and increase the density of the material. Super Granulator can be divided into different types, such as roller dry Super Granulator, rotary drum Super Granulator and dry roller press Super Granulator , which have different working principles and application scenarios. In addition, the Super Granulator is also reflected in the energy-saving design, such as through the use of frequency converters and electromagnetic heaters to improve energy efficiency.

Super Granulating Set Application &Function:

Super Granulator applied in trades such as pharmaceutical trade, chemical trade as well as food trade etc, more exactly shown as follow: Mixingof powder and powder,Granulation of powder and bond.

Characteristic:

With consistent programmed technology man-machine interface if option selected ), the machine can get assured of stability in quality, as well as easy manual operation for convenience of technological parameter and flow progress. Adopt frequency speed adjustment to control the stirring blade and cutter, easy to control the size of particle.With the rotating shaft hermetically filled with air, it can prevent all dust from compact.With a structure of conical hopper tank, all material can be in uniform rotation.The tank is laid with an inter layer on the bottom, in which water cooling circulation system featuring higher thermostatic performance than air cooling system is furnished,which leads to improve the quality of particles.
With automatic lifting of the pan cover, the tank outlet matching with drying device, self-equipped arm-ladder, it is easy to operate. With Blade lift system,more conducive to the blade and the pot body cleaning.Mouth of material outlet has changed Into arc-shaped, avoiding up dead spaces.

Working Principle:

  1. Manual feeding (standard)
  2. By gravity and closed feeding system, or by vacuum feeding (Option 3. Conical material tank (standard) speed can be adjusted stepless 4. Z-shaped mixing (standard) speed can be adjusted stepless 5. The cutting knife (standard) has variable shape and adjustable speed 6. The top cover can be lifted and moved, and there are Windows (HLSG-200-400 is a standard part)7. The top cover is manually opened with a window (HLSG-50 is standard).
  3. Filter bag (standard)9.CIP- Metal filter bag for on-site high pressure cleaning (optional)10. Various feed ports and adhesive spray systems (optional)11. CIP cleaning system for material tanks, discharge ports, mixing paddle and cutting knife sealing parts, filter bags (optional)

Parameter:

ModelVolume(L)Max Loading(KG)Cutter Speed(rpm)Rotating Speed(RPM)Mixing Power(KW)Granulation Power(KW)
BHLSG-50503050-3000100-4005.13
BHLSG-10010040
50-3000
80-270114
BHLSG-20020080
50-3000
80-270155.5
BHLSG–300300120
50-3000
60-220227.5
BHLSG-400400160
50-3000
50-220307.5
BHLSG-600600240
50-3000
40-1803711
BHLSG-800800320
50-3000
30-1204515

Super Granulator for Sale Review :

Super Granulator Price:

The Super Granulator according to different model is around $580~$12,000. Super Granulator can cut with hammer mill, roller mill, turbo type, integrated one piece type or dust free collector type. For more price information Please click.

Business Type:Manufacturer/FactoryMain Products:Mill, grinder, granulator, mixer, Crushing Equipment
Number of Employees:100Year of Establishment:2014.05
Production Capacity

5000 Set/YearAfter-sales Service:Technical Support; on-line teach lessons
R&D Capacity:


ODM, OEMAnnual Output Value:US$5 Million – US$10 Million
No. of R&D Staff:5No. of Production Lines:6

LK Mixer is a professional manufacturer for grinder, mixer and pulverizer, granulator. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.

Business Philosophy  

“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people.  We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!  

Certifications:

Industrial Pepper Grinder Diagram of Design

Industrial Pepper Grinder diagram

Electric Cabinet with UL Certification

Cyclone Processor and Motors:

Spare Parts:

Small Machine Packing:

Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.

Large Machine Packing:

Shipment Show Case: Small grinder machine ship for Masala,  Pakistan, Kenya, Nepal, India…

About LKMixer

LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill  which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com

Contact Us

FAQ(Click and See More)

Why Choose Us?

We have 20 years manufacturing experiences; 15600 cubic meters factory area; 5000sets annual capacity; 55 professional engineers;

What’s your main maket?

South America: Brazil, Colombia, Peru, Bolivia, Uruguay, Paraguay ;Romania;
USA with UL Certification
Middle East: Saudi, Arabia, Oman, Turkey
Europe: Russia, Australia, Belarus, Ukraine, Poland

Can you support OEM?

– Yes, OEM or ODM. Machine can be customized according to customer detail requirement, including capacity and voltages, motor certifications.
– Drawing and raw materials also can be customized.

 What after-sale services?

– 7*24 customer service online;
– 7*24 engineers online services;
– 12 months warranty services.

WHAT kind of MACHINE YOUR COMPANY HAVE?

We majorly produce CRUSHER, GRINDER, MIXER, and also have auxiliary machines like DRYER, GRANULATOR, VIBRATING SIFTER, CONVEYOR, etc. 
We can customize whole production line according to your capacity, material, output sizes of mesh and mm of granule and powder.
 

CAN YOU GIVE ME GUIDE ON OTHER MACHINE ? TO FULL MY PRODUCTION LINE

YES ! Our f have factory build more than 20 years now, we can design and customize whole line, besides of the grinding machine, mixing machine, we can also fully support to provide the washing machine, cutting machine, drying machine, packing machine, filling machine. Though we are not producing these machine, but our brother companies co-work together for over 20 years, we have rich experience in providing you a full effective production line, fully automatically or semi-automatically.

HOW TO VISIT YOUR COMPANY? 

Our Factory located in Jiangsu Province, very near to Shanghai, you can fly to Shanghai Pudong Airport, we pick you up and take you by car 2 hours ride, can reach our factory, welcome your visit.

WHAT’S YOUR BEFORE & AFTER SERVICE ?

1) Before your purchasing, we need to know your detail request, such as what kind of material you want to grind and mixing, what final product powder or granule you want to reach. Because different material and powder sizes request of different machine to do. We can provide professional advice and rich experience help to choose machine. Most of the products we have already did before for other customer, trail test or run mass production, so we knows which machine is best in performance of grinding and mixing. This is of very importance in helping you choose the right model. We also wish this can help our customer a lot. Even the material we didn’t do before, we will prepare the same material and to do the trail test and send video to you for your reference.
2) One Year guarantee of machine quality. If the machine have problem within one year, we will send you the spare parts to you for replacement, but this not including the damage caused by human causes. We also have 24 hours on line guide for customer, if you have operation difficulty, we will guide by video and on line communication with our engineer for your emergency debug.
3) For small machine, we sell with whole machine, it’s no need to install, and easy to operation, no problems for operation. While for large machine, its’s also not difficult to install with video guideline, but if you need, we can assign our technicians to go abroad, the round ticket, food and residents will be paid by customer.

HOW ABOUT YOUR PAYMENT TERM? 

Our payment term is T/T. 50% payment in advance, rest of 50% payment finish before the goods shipped. When we finish the machine production we will do trail test and run the machine take videos for your green light. You pay the rest of 50% payment then.

What is high speed granulator?

The high speed granulator can be used either as a single unit or in combination with a cooling mixer. The geometric design of the high-speed hybrid tool accelerates the product radially, making it push outward and spiral upward, forming a unique swirl shape.

What is wet granulator?

Wet granulation is a process that uses liquid solutions and adhesives to bind different powder particles together. In the wet pelletizing process, you will need a non-toxic and volatile pelletizing solution to keep the powder particles together.

What is RMG in pharma?

The Rapid mixing granulator (RMG) is used for mixing, stirring and shearing mixing (to break internal molecular forces). It is used in pharmaceuticals to make pellets. The components of the RMG (impeller and chopper) are responsible for the wet granulation process.

What are the different types of granulators?

In terms of processing, pelletizer can be divided into two types: wet pelletizer, which uses liquid in the processing process, and dry pelletizer, which does not use liquid. Wet granulation involves a lot of water and detergent, and the purpose is to clean the contaminated material and also to cool the machine.

What are the advantages of high speed granulator?

The main advantages of this approach are; Good particle strength, mass production, low energy consumption, long life, less maintenance. The disadvantage of this granulation method is that the speed control is complicated, which affects the granulation effect.

What is the mechanism of high speed mixer granulator?

The high-speed mixing granulator adopts a horizontal cylinder structure to make the material roll continuously and rapidly during the mixing process, so as to achieve the perfect mixing effect. 2. The drive has an inflatable, sealed shaft that can be changed to water when cleaned.

What is the difference between crusher and granulator?

Compared with the crusher, the granulator is suitable for brittle or less hard materials. As a result, crushers use greater force in breaking hard rock formations into small pieces.

Why wet granulation is best?

This is a general purpose process that can be used to produce a variety of particles. It’s a relatively simple process that can be easily scaled up. This is a cost-effective process. It produces particles with good fluidity and uniformity.

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