What are the different types of industrial food grinding machines?
What Are the Different Types of Industrial Food Grinding Machines?
Impact, shear, cryogenic cooling, and compression are some of the unique mechanisms used by industrial food grinding machines to grind a variety of food materials, from grains and spices to frozen meat blocks and fibrous roots, into precise particle sizes. From small-batch spice processing to 9-ton/hour industrial meat grinding, these machines handle a range of volumes while prioritizing efficiency, hygiene, and particle control. We break down the main areas that influence contemporary food production below.
Hammer Mills: High-Impact Workhorses for Dry, Brittle Materials
The bulk processing of dry, low-fat foods is dominated by hammer mills, which use high-speed rotors (1,000–3,000 RPM) equipped with swinging steel hammers. Hammers smash materials like corn, rice, or dried ginger against serrated liners as they enter the grinding chamber, allowing the particles to pass through replaceable screens (1–20 mm). For CE Certificate grinder standards, their open design reduces clogging and enables quick cleaning. These devices handle heavy-duty tasks, in contrast to delicate herb grinders:
Food Additives & Grains: Process 500+ kg/hour of sugar or wheat into coarse flour for baking.
Spice Precursors: Coarsely crack black pepper or cinnamon before fine milling.
Nut Processing: Fragment peanut or sesame seeds for butter production.
However, moist or greasy materials (like meat or cassava) run the risk of clogging screens and hastening wear. Compared to carbon steel, stainless steel hammers have a 30% longer lifespan for abrasive grains.
Before pulverizing heat-sensitive foods, cryogenic grinding machines inject liquid nitrogen (-196°C) to embrittle them. This stops gumming in high-fat materials like cocoa or seeds and stops volatile oil loss in cannabis, licorice, or tea. Systems such as the Industrial Weed Grinder maintain temperatures below -20°C while producing 10–50 μm powders using multi-stage impact chambers. Important uses consist of:
Pharmaceutical-Grade Extracts: Preserve terpenes in cannabis for edibles.
Spice & Herb Processing: Mill dry ginger or basil without flavor degradation.
Nutraceuticals: Micro-encapsulate vitamins for functional foods.
Though energy-intensive, this method outperforms universal grinders in bioactive compound retention.
Wet Grinding Systems: Shear-Based Homogenization
Colloid mills and grinding machine wet processors use rotor-stator assemblies to apply shear forces to liquid or semi-solid foods. Particle sizes of 1 to 50 μm are achieved by passing materials such as fruit pulps, peanut butter, and soy milk through micron gaps between fixed stators and spinning rotors (3,000–15,000 RPM). Examples of innovations are:
Adjustable Gap Controls: Fine-tune textures for sauces or emulsions.
Sanitary Design: All stainless steel contact parts meet FDA/EC hygiene norms.
Cooling Jackets: Regulate temperature during chemical-reactive grinding.
Wet grinders like the cassava grinding machine transform starchy roots into gluten-free flour slurries at 80–100 mesh, enabling seamless integration into noodle or bread lines.
Roller Mills: Precision Compression for Granular Control
Roller mills crush materials between counter-rotating cylinders, ideal for flour, coffee, or cocoa nibs. Granular consistency hinges on cylinder surfaces:
Grooved Rollers: Shatter wheat into semolina for pasta.
Smooth Rollers: Refine chocolate to 20–30 μm silkiness.
In order to cool heat-sensitive bean pastes while they are being ground, a patented energy-saving design (CN120268486A) circulates chilled water through rollers. These devices perform exceptionally well at homogenizing particles, but they have trouble with tobacco or fibrous mushrooms.
Turbo grinders and airflow pulverizers accelerate particles through pneumatic vortices, colliding them at supersonic speeds. Integrated classifiers sieve outputs to 50–400 mesh, enabling:
Spice Superfining: Convert black pepper to dust-free 100-μm powder.
Functional Food Production: Micronize rice bran for soluble fiber supplements.
These systems consume 20% more power than hammer mills but deliver unparalleled fineness for pharmaceuticals and gourmet seasonings.
Industrial Meat Grinders: Heavy-Duty Cutting for Proteins
Cutting-type grinders like the Handtmann IW series process meat, frozen blocks (-20°C), and pet food using interchangeable blades and perforated plates. Key features include:
Throughput Scaling: IW400 models handle 9 tons/hour of frozen meat at 3–30 mm grains.
Adaptability: Swap blades to grind bone-in poultry or cheese without downtime.
Such machines enable continuous production of sausages or pet treats but require rigorous cleaning to prevent lipid oxidation.
Comparative Analysis: Matching Machines to Applications
Table: Industrial Food Grinder Selection Guide
Grinder Type
Power Range
Output Size
Best For
Limitations
Hammer Mill
7.5–90 kW
1–20 mm
Corn, chemicals, dry spices
Clogs with oily peanut
Cryogenic Grinder
15–75 kW
10–150 μm
Cannabis, medicine, tea
High liquid nitrogen costs
Colloid Mill
3–30 kW
1–50 μm
Sauces, bean pastes, meat slurries
Wet-only processing
Roller Mill
5.5–45 kW
0.1–5 mm
Flour, coffee, cocoa
Poor fiber reduction
Turbo Pulverizer
18–55 kW
50–400 mesh
Sugar, salt, protein powder
High energy consumption
Meat Grinder
10–30 kW
3–30 mm
Frozen blocks, pet food, sausage
Requires daily sanitation
Future Trends: Sustainability and Intelligence
Energy Recovery: Cryogenic grinding machines now recapture 40% of nitrogen coolant for reuse.
AI Optimization: Smart universal grinders auto-adjust rotor speeds for corn versus rice, cutting waste by 15%.
Portable Designs: Battery-chargedsmall grinder machines support field-side cassava processing.
Conclusion: Precision Engineering for Diverse Food Challenges
There is no one-size-fits-all approach to industrial grinding. Wet grinders homogenize sauces; roller mills create uniform granules; turbofine pulverizers produce pharmaceutical-grade powders; hammer mills break up brittle grains; and cryogenic systems release heat-sensitive botanicals. Prioritize material behavior (hardness, oil content, and thermal sensitivity) over throughput alone when choosing equipment. For instance, a compact dust grinder guarantees the integrity of spices, while a 500KG grinder is appropriate for grain mills. In the end, the correct machine turns raw materials into revenue without sacrificing flavor or safety.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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We have 20 years manufacturing experiences; 15600 cubic meters factory area; 5000sets annual capacity; 55 professional engineers;
What’s your main maket?
South America: Brazil, Colombia, Peru, Bolivia, Uruguay, Paraguay ;Romania; USA with UL Certification Middle East: Saudi, Arabia, Oman, Turkey Europe: Russia, Australia, Belarus, Ukraine, Poland
Can you support OEM?
– Yes, OEM or ODM. Machine can be customized according to customer detail requirement, including capacity and voltages, motor certifications. – Drawing and raw materials also can be customized.
We majorly produce CRUSHER, GRINDER, MIXER, and also have auxiliary machines like DRYER, GRANULATOR, VIBRATING SIFTER, CONVEYOR, etc. We can customize whole production line according to your capacity, material, output sizes of mesh and mm of granule and powder.
CAN YOU GIVE ME GUIDE ON OTHER MACHINE ? TO FULL MY PRODUCTION LINE
YES ! Our f have factory build more than 20 years now, we can design and customize whole line, besides of the grinding machine, mixing machine, we can also fully support to provide the washing machine, cutting machine, drying machine, packing machine, filling machine. Though we are not producing these machine, but our brother companies co-work together for over 20 years, we have rich experience in providing you a full effective production line, fully automatically or semi-automatically.
HOW TO VISIT YOUR COMPANY?
Our Factory located in Jiangsu Province, very near to Shanghai, you can fly to Shanghai Pudong Airport, we pick you up and take you by car 2 hours ride, can reach our factory, welcome your visit.
WHAT’S YOUR BEFORE & AFTER SERVICE ?
1) Before your purchasing, we need to know your detail request, such as what kind of material you want to grind and mixing, what final product powder or granule you want to reach. Because different material and powder sizes request of different machine to do. We can provide professional advice and rich experience help to choose machine. Most of the products we have already did before for other customer, trail test or run mass production, so we knows which machine is best in performance of grinding and mixing. This is of very importance in helping you choose the right model. We also wish this can help our customer a lot. Even the material we didn’t do before, we will prepare the same material and to do the trail test and send video to you for your reference. 2) One Year guarantee of machine quality. If the machine have problem within one year, we will send you the spare parts to you for replacement, but this not including the damage caused by human causes. We also have 24 hours on line guide for customer, if you have operation difficulty, we will guide by video and on line communication with our engineer for your emergency debug. 3) For small machine, we sell with whole machine, it’s no need to install, and easy to operation, no problems for operation. While for large machine, its’s also not difficult to install with video guideline, but if you need, we can assign our technicians to go abroad, the round ticket, food and residents will be paid by customer.
HOW ABOUT YOUR PAYMENT TERM?
Our payment term is T/T. 50% payment in advance, rest of 50% payment finish before the goods shipped. When we finish the machine production we will do trail test and run the machine take videos for your green light. You pay the rest of 50% payment then.
