What is the difference between granulation and powder?

What is the difference between granulation and powder? The difference between a powder and a particle is that a powder is a fine particle, and any dry substance can be turned into a powder by hitting, grinding, or abrasive, or by decay; Dust particles are tiny particles, small particles.

Definition of granulation and powder:

Particles and powders are different states of matter in different physical forms. A particle is typically a relatively large solid mass that can have a regular shape, such as a ball or prism, or an irregular shape, often consisting of multiple crystals or molecules. Powder, on the other hand, is a fine, flowing substance usually composed of ground particles. Granulation is the process of transforming raw materials into particles or sheets using physical or chemical methods, resulting in a product that has certain stability and fluidity, and is convenient for storage, transportation, and use. Powder refers to raw materials ground into a fine form. Although both involve the physical treatment of raw materials, there are significant differences between them.

What is the difference between particle and powder?

1. Particle Size: Granulated particles are generally larger, with diameters typically ranging from 3-5mm or larger. In contrast, the diameter of powder particles is usually between 0.1-1mm.
2. Size and Shape: Particles tend to be larger and exhibit distinct size and shape variations compared to powder, which is composed of ground particles that are more uniform in size and shape.
3. Volatility: Due to the regular shape and strength of granulated particles, they are less volatile than powder and easier to store. In contrast, powder has a higher volatility due to its small particle size and larger surface area, necessitating immediate sealed storage.
4. Storage Characteristics: Granulated particles stack better and flow more easily during storage, making them more convenient for storage compared to powder. Powder may clump or cake during storage, which can be problematic for industries such as pigments and cosmetics; specialized storage methods may be needed to maintain powder quality.
5. Flow Performance: Granulation has better flow performance due to the larger particle size but can be prone to breaking under high temperature and pressure. In contrast, powder’s flow performance is generally inferior due to its small particle size.
6. Molding Difficulty: Granulation is relatively easy to shape during manufacturing, while powder is more challenging to mold due to its smaller particle size.
7. Cost: The granulation process tends to be more complex, resulting in higher production costs compared to powder.

Advantages and Disadvantages of Granulation and Powder

Both granulation and powder have their advantages and disadvantages, as follows:

1. Advantages of Granulation:
   • Large Particles: Granulated particles have good fluidity, making them easy to store, transport, and use.
   • Customizability: Particles can be prepared in different sizes and shapes according to needs, providing versatility.
   • Durability: The mechanical properties between particles are strong, reducing the risk of fracture and protecting the quality of raw materials.
2. Disadvantages of Granulation:
   • Complex Manufacturing: The manufacturing process is more complex, leading to higher production costs.
   • Vulnerability to Heat and Pressure: Granulated particles can break easily under high temperature and pressure.
3. Advantages of Powder:
   • Small Particles: Powder has strong adhesion, making it suitable for specific production processes.

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