Automatic Putty Powder Production Line
Putty Powder Automatic Productino Line Design:
A fully integrated, computer-controlled industrial system, an automatic putty powder production line is made to produce high-quality putty powder in large quantities, consistently, and efficiently. It combines automated packaging, precision batching, homogeneous mixing, and raw material storage into a continuous, dust-free operation for the building materials sector.
Handling and Storing Raw Materials
The methodical processing and storage of raw ingredients is the first step in the process. Bulk silos or storage bins are used to store base ingredients like white cement, fly ash, limestone powder (calcium carbonate), and different performance additives (such cellulose ether and re-dispersible polymer powder).Level sensors are installed in these silos to keep an eye on inventory and guarantee a steady supply. Usually, large-capacity feeders or pneumatic conveying systems are used to move bulk deliveries of raw materials into these silos. The storage system serves as the production line’s fundamental charger, supplying a consistent and regulated flow of materials to the stages that follow.
Accurate Weighing and Batching
Every raw material is carefully measured out of the storage silos using a recipe that has been preprogrammed. The core of product consistency is this. Each component, from massive volumes of filler like limestone to tiny, crucial amounts of chemical additives, is precisely dispensed by sophisticated weighing systems, which frequently include load cells and regulated screw feeders.Here, precision is crucial, and mistakes are usually minimized to less than 1%. In the manufacturing of chemicals, foods (such as mixing wheat, sugar, and salt), or medications, where formula integrity cannot be compromised, this precision batching technology is just as important as precise dosing.
Superior Mixing and Homogenization Performance
After that, the dry ingredients that have been carefully batched are sent to the central mixing unit. A heavy-duty industrial mixer serves as the stage’s central component. For high-volume putty production, a horizontal ribbon mixer is the industry standard. Internal helical ribbons in this sizable stainless steel vessel produce a comprehensive, three-dimensional mixing action that guarantees every chemical additive particle is evenly distributed throughout the bulk fillers, such as materials based on corn starch or calcium carbonate.Complete homogeneity must be attained during the mixing process without producing dead zones. Although the mixing mechanism is unique to dry powders, it shares the same basic objective of homogeneity as devices such as a tea blender or a universal spice grinder, albeit on a much larger industrial scale, frequently handling batches ranging from 500 kg to several tons.
Material Conveyance and Dust Control
Dust control is a crucial safety and environmental concern during the batching and mixing process. When feasible, the entire line is constructed as a closed system. A centralized dust collector grinder or vacuum mill system is used in conjunction with appropriate containment at each transfer point, including the feeder to scale, the silo to feeder, and the mixer.This network collects airborne particles, keeps the plant environment clean, safeguards the health of its employees, and recovers important raw materials. This is just as important as dust control in rice processing facilities, flour mills, hammer mills, and airflow pulverizers for other dry materials.
Automated Palletizing and Packaging
The completed putty powder is released into a buffer hopper above the packaging station once it has been thoroughly mixed. Valve bags, such as 25kg bags, are the most widely used packaging for bulk putty. Each bag is filled to a precise weight by an automatic valve bag packer, which frequently uses a high speed auger filler (similar in accuracy concept to the controlled dispensing of an electric grinder).After being filled, the bags are sealed, occasionally given a date code, and fed into an automated palletizer. In order to prepare the bags for forklift transportation to storage or export, this robot or automated system stacks the bags onto pallets in a predetermined, stable arrangement. The efficiency of logistics is increased and manual work is significantly reduced thanks to this end-stage automation.
System Flexibility and Intelligent Control
A centralized Programmable Logic Controller (PLC) system with an intuitive touchscreen interface controls the whole production line.This is the operation’s clever brain. It keeps track of a large number of product recipes, automatically manages the timing and order of every action, from starting the mixer and packager to activating the charger feeders, and regularly checks the condition of the equipment. It offers fault alerts, production reports, and real-time data. The design of the series is adaptable and modular. A variety of dry-mix building goods, including tile adhesives, plastering mortars, and grouts, can be produced on the same production line by altering the recipe in the computer and possibly modifying a few components. This adaptability is a significant financial benefit.Important parts from reliable manufacturers frequently have international certifications, such as a CE Certificate grinder for safety and quality assurance, and the equipment, especially the mixer and contact parts, is built from stainless steel or sturdy painted carbon steel for longevity.
The Automatic Putty Powder Production Line represents contemporary, effective, and clean industrial manufacturing for the construction industry, starting with the storage of raw, powdered materials—managed according to principles similar to those in the food industry for wheat or the chemical industry for powders—and continuing with automated bagging, intensive mixing, and precision batching.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
For the continuous, large-scale production of premium dry-mix building materials like putty, an Automatic Putty Powder Production Line is an integrated, computer-controlled industrial system that smoothly completes the entire process of raw material handling, accurate batching, high-intensity mixing, automated packaging, and palletizing.
Storage of Raw Materials and Initial Processing
The methodical intake and storage of raw materials marks the start of the production process. Important components like hydrated lime, heavy calcium carbonate powder, white cement, and different chemical additives are kept apart in big, sealed storage bins or silos.Level sensors installed in these silos offer constant inventory data, guaranteeing a steady supply. The storage system serves as the production line’s main source of bulk charging. Before being stored, some pre-processing may be necessary for some mineral-based raw materials, such as talc or limestone. A coarse crusher, which resembles machinery used in mining or the processing of materials like bone or cassava, may be used to initially reduce the size of large pieces. It may then be necessary to grind the material to a certain fineness. A grinding device like a Hammer Mill or a Dry Grinder could be used to obtain the required particle size distribution, guaranteeing uniformity in the final product, without needing the extreme precision of an Ultrafine Grinder used for chemicals or medicine.Similar to obtaining uniform flour from wheat, a grinding machine like a Hammer Mill or a Dry Grinder could be used to achieve the desired particle size distribution, ensuring consistency in the final mix, without requiring the extreme precision of an Ultrafine Grinder used for chemicals or medicine.
Precision Batching and Automated Weighing
Every raw ingredient is carefully measured from the storage silos using a computer-stored recipe. The consistency and quality of the final output depend on this step. Each component is dispensed using sophisticated weighing systems that use load cells, controlled screw feeders, or pneumatic valves. These systems may handle enormous quantities of fillers like calcium carbonate (similar to handling bulk salt or sugar) or small, crucial amounts of organic polymers like cellulose ether.To expedite the batching cycle, multiple scales frequently operate concurrently. With errors usually kept at 0.1%, the accuracy is outstanding. This accuracy is just as important in the chemical sector as it is in the food production process for mixing spices or creating nutritional powders. Before being transferred to the mixer, the battered ingredients are gathered in a makeshift holding bin, often known as a premix or weigh hopper. By ensuring a smooth and rapid transition between batching cycles, this step maximizes line efficiency.
Mixing and homogenization at high intensities
The industrial mixer, which is the center of the production line, receives the pre-batched dry ingredients.Horizontal ribbon mixers or twin-shaft paddle mixers are common for high-volume, high-uniformity applications such as putty powder. These are big, strong machines that are usually lined with stainless steel plates that are resistant to wear. The powder moves vigorously and three-dimensionally as a result of the mixer’s activity, whether it is through revolving ribbons or intermeshing paddles. This guarantees that each additive, polymer, or pigment particle is evenly dispersed throughout the bulk filler material. High-speed chopper blades (commonly referred to as “fly knives”) are incorporated into the mixer to break up any potential agglomerates, particularly with fibrous additions. They ensure a flawlessly smooth, lump-free mixture by acting as an internal, high-intensity grinding machine or cutter.The procedure in a universal grinder or blender used for tea, coffee, or spice mixes is essentially the same as the mixing technology used to create a homogenous dry blend, but it is carried out on a large industrial scale. To guarantee consistent results with each batch, the central computer carefully regulates the mixing duration and speed.
Complete Material Handling and Dust Control
Because all of the materials involved are fine and powdery, dust management is essential for product output, safety, and environmental compliance. Every effort is made to design the entire production line as a closed system.A centralized dust collector grinder or industrial vacuum mill system is connected to each transfer point, including silo discharge, weighing, the mixer, and packaging. By capturing airborne particles, this network preserves a clean plant environment, safeguards the health of employees, and—above all—reclaims valuable raw materials that would otherwise be lost. This system is just as important as those found in chemical facilities that handle fine powders or in food powder factories that process rice flour or milk powder.
Palletizing, Automated Packaging, and System Intelligence
A buffer hopper that feeds the automated packaging machinery receives the properly blended putty powder. Valve bags (e.g., 25 kg) are the most widely used packaging. A high-speed, precisely regulated auger filling method is used by an automatic valve bag packer, which operates with the accuracyValve bags (e.g., 25 kg) are the most widely used packaging. To fill each bag to the correct target weight, an automatic valve bag packer uses a high speed, carefully regulated auger filling mechanism that works with the precision of a metered dispensing from an electric grinder. After being filled, the bags are sealed, occasionally given a date code, and transported. The bags are automatically sent to a robotic palletizer for large-scale operations. In accordance with a preprogrammed pattern, this robot selects and arranges the bags onto a pallet to create a sturdy, interlocking load. In order to secure the palletized cargo for storage and transportation, an automatic wrapper frequently wraps it in stretch film.A central Distributed Control System (DCS) or an advanced PLC controls the entire line, from the first charger system to the last pallet. The intelligent command center is this system. It keeps track of all recipes, manages the exact order and timing of each operation, keeps an eye out for equipment malfunctions, gathers production data, and optimizes settings for efficiency. It guarantees that, batch after batch, the line generates a reliable, superior product. The machinery is constructed in accordance with industrial standards, and essential parts are frequently certified (such as a CE Certificate grinder for pertinent machinery), guaranteeing dependability and safety. The Automatic Putty Powder Production Line is the epitome of clean, intelligent, and efficient manufacturing in the building materials sector, handling everything from raw minerals to delivering a pallet of completed goods.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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