Single Shaft Shredder
Industrial Single Shaft Shredder Machine Manufacturer
- Rotating Speed(r/min): 15-17;
- Torque: 1696-4574;
- Price: $ 50-1,179.
What is Single Shaft Shredder:
Single Shaft Shredder is suitable for crushing all kinds of materials of high yield large equipment, especially suitable for crushing packed into bundles of toughness or medium hardness materials, such as film, plastic bottles and so on. The whole machine is equipped with swing arm pushing material design and PLC automatic control system to achieve higher output. Depending on the type of broken material, the output of single shaft crusher is between 1500 kg/h and 9000 kg/h.
Single Shaft Shredder is the third generation of upgraded products, the power, feeding, crushing, discharging, maintenance and intelligent protection integrated into one, not only the product structure has been comprehensively upgraded, but also the overall crushing capacity, application range and service life have been significantly improved.
Single Shaft Shredder V.S. Double Shaft Shredder:
What is the particle size of biaxial shredding machine?
The discharge particle size of the biaxial shredding machine has a great relationship with the materials that need to be processed. For example, the discharge size of the biaxial shredding machine when crushing sofa, mattress and other large garbage is mostly between 100-300mm, and the discharge particle size when crushing kitchen waste is mostly in 20-200mm. Therefore, the discharge particle size of the biaxial shredding machine is generally between 20-300mm, which can be adjusted according to the specific needs. If you want a finer discharge size biaxial shredding machine is not very suitable (reasons will be mentioned below), then you can consider configuring a fine shredding machine.
Dual Shaft shredding machine discharge particle size is mainly determined by what?
After the biaxial shredding machine crushing material to determine, the discharge particle size depends largely on the choice of blade, suitable blade can not only tear the required materials well, but also effectively improve the output, and inappropriate blade in the process of use often appear the discharge particle size is too large, shredding uneven, shredding incomplete, and even the phenomenon of breaking the knife. So how to choose the right blade, is very important.
Blade is divided into moving knife, fixed knife, we generally say blade refers to moving knife. Because the choice of knife, knife sleeve (sleeve) has been able to determine, the relative fixed knife is set down. The number of knife teeth (claw) determines the length of the discharge, the thickness of the knife determines the width of the discharge.
The discharge particle size of the commonly used biaxial shredding machine is more than 2cm. Why can’t the discharge particle size be realized again? Because again small, the thickness of the blade is less than 2cm, such a blade is too thin, short service life, easy to break the knife, especially for the hardness of slightly higher materials or long-term operation of materials is even more so.
What material is biaxial shredding machine suitable for processing?
Biaxial shredding machine is widely used, because of its large output, high torque, wide applicability of materials and other advantages, it is often chosen by customers. Although, the biaxial shredding machine can almost break all the common solid waste in life, but it is still good at some areas and some areas not suitable for use, let’s understand some of it!
- Household garbage disposal
- Bulky garbage collection
- Recycling of industrial waste
- Biomass power generation
- Plastic, tire regeneration
- Hazardous waste (chemical drums, oil drums, paint drums, medical waste, dead animals, etc.) shall be disposed of harmlessly
Biaxial shredding machine also has not suitable for breaking materials, such as: It is not suitable for metal materials that are broken too thick (thick steel plate, metal bumps, etc.) Do not work with large amounts of hard materials, such as stone or construction waste.
Motor power selection design precision is high
1. Through repeated experiments and practical use results, it is proved that the selection of motor power design and the efficiency of the model is highly matched, so as to ensure the low energy consumption, high efficiency and long service life of the whole series of products.
Reasonable design and excellent performance
1, the whole body structure design is scientific and reasonable, so that the imported material work efficiency is high; Steel body, compact structure, strong, suitable for operation in the working environment, has stable and reliable mechanical properties, will not be affected by long time crushing material.
2, separation design, feed mouth crusher main filter base according to the base hole assembly can disassemble and wash the screen.
Low noise environmental protection clean without pollution
1, equipped with heavy bearing bearing and the design of double sealing device crushing chamber, effective isolation of oil, to ensure that the processing material clean. Prevent the crushed powder from pouring into the bearing housing indoor mechanical transmission mechanism caused by the operation of instability and motor load caused by the unsafe factors.
2, double sound insulation device, can effectively prevent vibration and noise, has a high environmental protection effect.
3, power consumption, energy saving, high crushing efficiency, simple modeling, easy to move.
Fine workmanship and excellent quality
1, each component set the benchmark hole, surface rough, fine processing process, and in accordance with the strict standards of the implementation of testing procedures, to ensure the reliable accuracy of each component, while ensuring the parts of the interchangeability, greatly convenient product use and maintenance in the process of parts exchange.
Safe and reliable and easy to operate
1, separation design, with a washing chamber, adjust the tool protection device, to ensure that the cleaning and adjustment of the unsafe.
2. The motor adopts overload protection device and power supply protection system. The machine will automatically stop working and alarm if the phase is out of phase and the connection is wrong.
3. Through repeated experiments and practical use results, it is proved that the selection of motor power design and the efficiency of the model match highly, so as to ensure the low energy consumption, high efficiency and long service life of the whole series of products.
What is the use of Single Shaft Shredder?
Application: Single Shaft grinding machine are suitable for very wide scope: plastic , rubber, chemical, paper, wood industries. This LKEB series machine are suitable for plastic recycling industry.
|Electric Cabinet||PLC protection||PLC protection||PLC protection|
|International Commercial Terms(Incoterms):||FOB, CIF, CFR||Terms of Payment:||LC, T/T, PayPal, Western Union|
|Average Lead Time||60 working days||Main Markets||North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic|
|Nearest Port:||Ningbo Port; Shanghai Port||Factory Address:||JiangSu, China|
|Business Type:||Manufacturer/Factory||Main Products:||Mill, grinder, granulator, mixer, Crushing Equipment|
|Number of Employees:||100||Year of Establishment:||2014.05|
|5000Set/Year||After-sales Service:||Technical Support; on-line teach lessons|
|ODM, OEM||Annual Output Value:||US$5 Million – US$10 Million|
|No. of R&D Staff:||5||No. of Production Lines:||6|
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Electric Cabinet with UL Certification
Cyclone Processor and Motors:
Small Machine Packing:
Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.
Large Machine Packing:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
The first reprint machine, shredder driver must be trained, to achieve the “three understanding” (understand the structure, understand the performance, understand the principle), “four” (will use, will maintain, will maintain, will deal with the fault), after the training test qualified, obtain a certificate, quasi post operation.
Article 2 Cooperate closely with the scraper conveying driver of the working face and the belt conveyor driver of the transportation lane, make unified signal contact, and start and stop in order. When large lump coal and gangue are accumulated and spilled at the feed port of the crusher, the operation of the scraper conveyor should be stopped. If there are large lumps of coal, gangue cannot enter the broken plane or there are metal objects, it must be shut down for treatment.
1. Tools: wrench, pliers, screwdriver, hammer, spade, etc.
2, necessary spare parts: all kinds of short chain, chain link, bolts, nuts, crusher insurance dowel, etc.;
3. Lubricating oil and turbine oil
Treatment of inspection
1, motor, reducer, hydraulic coupling, head, tail and other parts of the connection must be complete, intact, tight. Reducer, hydraulic shaft joint should have no oil leakage, oil leakage, oil quantity should be appropriate.
2, signal must be sensitive and reliable, no signal is not allowed to start. Make sure the spray sprinklers are in good condition.
3. Power cables and operation lines must be hung neatly without being squeezed;
4, the coal, gangue, sundries near the nose and the coal dust of the motor and reducer must be cleaned;
5, face scraper conveyor head and reprint machine tail lap to be suitable;
6. The scraper chain plate is of moderate importance, and the scraper and screws must be fully fastened;
7, reprinting machine walking trolley must be stable and reliable;
8. When the machine is partly turned on, the operation of each part should have no abnormal sound, and the scraper, chain and connecting ring should have no torsion, twist and bend deformation;
9. The roadway support at the shredder and shredder must be intact and firm.
10, the safety protection net and protection device of the crusher, to ensure that no deformation no failure, safe and reliable;
11. The roadway support of the reprinting machine and the shredder must be intact and firm.
1. Switch on the power grid switch;
2. Manually press the click button for the trial run of the machine;
3. Start and idling for 1 ~2 weeks;
4. Joint operation of reprinting machine and shredder;
5. Check that there is no abnormality and send a startup signal.
6, the operation of the machinery and motor should be no vibration, sound and humidity should be normal, the bearing temperature should not exceed 75℃, motor temperature should not exceed the nameplate provisions.
7. The chain tightness of the reprinting machine must be consistent. Under the condition of full load, the chain tightness is not allowed to exceed the length of two chain rings.
8. After the fusible plug or fried piece of the joint of the reprinting machine is damaged, wood or other materials shall not be used instead.
9. The safety device of the protective net of the crusher should be kept in good condition, and should be checked frequently in the working process. If there is any damage, it should be stopped immediately.
10, reprinting machine tail protection and other safety devices must be ensured intact.
11, transfer and transfer machine.
(1) Clean the floating coal and gangue in the tail, on both sides of the fuselage and under the bridge;
(2) Protect cables, water pipes, oil pipes, and hang them neatly;
(3) Check the roadway support, and push the reprinting machine under the condition of ensuring safety;
(4) The walking trolley and the tail frame of the belt conveyor should have good contact, do not run off, and have good lap after moving, prevent large plastics from hurting the tape, and ensure smooth coal flow;
(5) After the transfer machine, the nose and tail should be kept flat, straight and stable, and the jack live rod should be recovered.
1, plastic crusher and power unit to install firmly. If need long-term fixed operation, plastic crusher should be fixed on the cement base; If the plastic crusher is needed for mobile operation, the unit should be installed on a base made of Angle iron, and ensure that the power machine (diesel engine or motor) and the belt pulley groove of the plastic crusher are in the same rotary plane. 2. After the installation of the plastic crusher, the fasteners of all parts should be checked and tightened if they are loose. At the same time to check the belt tightness is appropriate.
3. Before starting the plastic crusher, first rotate the rotor by hand to check whether the jaw, hammer and rotor are flexible and reliable, whether there is collision in the crushing room, whether the rotating direction of the rotor is consistent with the direction indicated by the arrow of the machine, and whether the lubrication of the power machine and plastic crusher is good.
4, do not casually replace the belt pulley, in case the speed is too high resulting in the explosion of the crushing chamber, or the speed is too low affecting the working efficiency of the crusher.
5. After starting the plastic crusher, it should be kept idling for 2~3min, and then feeding after there is no abnormal phenomenon.
6, the work should always pay attention to the operation of the plastic crusher, first of all, the feeding should be uniform, to prevent blocking the crushing chamber; Second, don’t overwork for a long time. If there is vibration, noise, bearing and body temperature is too high, spraying material and other phenomena, should immediately stop the machine for inspection, troubleshooting before continuing to work.
Industrial Plastic Grinder Machine:
Ampere of Motors Customization for Pepper Mill:
Coffee Grinder Youtube Video (WFJ Turbine Type Grinder is Suitable for baked Coffee Bean)
Coffee Grinder Youtube Video (Hammer Type is NOT suitable for baked Coffee Bean, because it’s too oil.)
FAQ(Click and See More)
– Choose small or large ? Calculate your current customer capacity request, this is to get a estimate capacity needs. To think about you only for small quantity use or large quantity. Do you want to expand your customer base so that need to expand your capacity in near future? If yes, you can order larger machine instead of small machine. If not, smaller one is more suitable for you.
– Choose single or whole group? Single machine is cheaper and easy to move from here to there, space location are also easy. Whole group machine including material feeder, main machine, cyclone sperator and rotary valve. Whole group machine not easy to move cause of link of each portions. But whole group also advantages such as easy to dust collect, save manpower. Think about clearly what you want, we would know which is right to choose.
– If you think about your customers and volume, you’ll be off to a good start in knowing what you need from your grinder.
Right size is definitely important for grinder business.
If your business is small, you may not have the space to accommodate a large grinder. Read keep in mind, While, that a smaller grinder doesn’t have to mean that it’s not able output as much as a bigger one.
On the contrary, if you have a lot of space, you may require different things from your grinder.
For example, you may want to have dust collector and material feeder for your enviornment production and operation convenience.
-Industrial coffee grinders can grind very large quantities of coffee bean to powder, Coffee shop can buy from factory and sell to customer or buy small coffee grinder to grind the powder by themselves.
Speed is an easy to estimate: We have an estimate capacity for each coffee grinder machine. To more accuracy test, you can have sample of coffee bean to do trail test for each model. This can helps us to get a more accurate capacity volume. We test and calculate how many KG/hour or pounds/hour that we can get for each model, then you can choose how many quantity for each model that you need.
LK coffee bean grinder capacity range from 2.5kg/h to 3000kg/hour for your choose. You can always find the right model no matter you are laboratory want the small machine or a large factory want big machine.
If you are a large factory request several machine. You may think the question of quantity that you need to purchase. This question actually we have already talked when we previously discussed how much the grinder can produce in an hour.
Based on the capacity of how much kg/hour that we can get, it’s very each to calculate the quantity of coffee bean machine that you may need finally.
One of the questions that may pay attention here is, how many hour you plan to work per day? If you plan to work 24 hours non-stop, you need to have cooling water system definitely to cool down the machine. And the working hour also need to be calculated into your capacity calculation.
Automatically material feeder helps to feed the coffee bean raw material automatically, so that no need to stop and refill the hopper frequently. Cyclone Seperator helps output material quickly, vibrating table screener helps screen out the qualified fineness material. All these portion run automatically will significantly help improve the efficiency and capacity.
A good rule of thumb to remember is that a larger capacity usually also means a higher level of speed.
Quality is of paramount importance to just about everyone, and it should be to you, too.
Customers always want the quality in their purchasing, and they will keep long term business with high quality supplier.
Always offering high-quality coffee bean grinder machine to our customers will earn us a solid reputation with them.
Keeps in mind about quality, we ensure our quality through following items:
– Material: we use 304 or 316 stainless steel body, 316 stainless steel for raw material contact portion.
The material of body always decide by customer, we will confirm the material type with you before you load order.
– Cooling Water System: jaket design allow ooler temperatures while grinding, preventing the burning of the coffee.
– Grinding Disc and Knife Cutter Design: The industry standard in material for grinding discs is steel, but there are different types of steel to choose from, such as die-cast and tungsten carbide. Good disc and knife design helps cut the material efficienctly. This also ensure the high quality of result mesh fineness.
Convenience to operate for your employees and yourself is also very important.
Your operator may need to carry the material back and forth in batches. Your operator may need to stop machine to clear and clean machine frequently. Your operator may also need to do screens the size of fineness after grinding and then put the inqualified powder back to machine to do grinding second time.
Yes, these are all the problems. But LINKER Pulverizer helps you reduce or solve these probems. You only need to buy the whole set group, which including automatically feeding system, grinding main machine, cyclone separator system, screen system after grinding and even an back material system back to grinder.
Save the manpower also helps to save the cost.