Automatic Fruit Powder Production Line
Fruit Powder Process Flow
- Fruit Washing Machine
- Fruit Pealing and Cutting Machine
- Fruit Drying Machine
- Fruit Grinding Machine
- Fruit Powder Mixing Machine
- Fruit Powder Filling Machine
- Fruit Powder Packing Machine
Fruit Powder Automatic Productino Line Design:
Automatic Fruit Powder Production Line
Completely different from the aluminum powder and cocoa powder you inquired about earlier, there is currently no “universal standard complete line” for the “automatic fruit powder production line” at all—which is the most fundamental fact revealed by the current search results. The problem you are facing is not “which equipment manufacturer to choose”, but the decision-making dilemma of first determining the technological route and then deducing the equipment combination. Fruits vary greatly in water content (80%-95%), acid content and heat sensitivity (vitamin C is easily destroyed by light), so their processing routes are completely different. The following will thoroughly clarify the real cost, equipment list and industrial maturity of the four major technical schools for you, and point out which are mature industrialized schemes and which are still in the laboratory patent stage.
Industry Truth: Why Is There No “One Line” That Can Process All Fruits?
The fundamental contradiction is that fruit powder essentially falls into two major camps with completely opposite processing logics. These two camps have different requirements for equipment, raw material handling and process control, and the core equipment used is also quite different. Most of the equipment used in the automatic fruit powder production line is made of stainless steel, which is corrosion-resistant, easy to clean and meets the strict hygiene standards of the food industry. At the same time, most key equipment is equipped with a stable charger to ensure continuous and stable operation, and some export-oriented equipment is CE Certificate grinder to meet international quality and safety requirements.
The first camp is fruit juice powder, represented by oranges, strawberries, mangoes and papayas. Its processing logic is to first squeeze juice and remove residues, then spray dry. The core challenges are heat sensitivity, wall sticking and the addition of drying aids. The automation difficulty lies in that the front-end juice extraction and back-end spray drying are mature, but manual blending is required in the middle. The equipment used in this camp mainly includes juicers, filters, spray drying towers, airflow pulverizer and Dust Grinder. The second camp is fruit pulp powder, represented by red dates, hawthorns, blueberries and bananas. Its processing logic is to first dehydrate and dry, then crush and sieve. The core challenges are drying energy consumption, crushing fineness and browning. The automation difficulty lies in that cleaning and drying are mature, ultra-fine crushing is at the patent level, but continuous connection is not mature. The equipment used in this camp mainly includes dryers, grinding machine, Hammer Mill, Ultrafine Grinder and vibrating pulverizer.
The cruel reality is that you cannot buy a universal line that “puts fresh fruits in and automatically produces fruit powder”. At present, the mature automatic lines are all customized lines bound to specific fruit categories and specific processes. It should be emphasized that the automatic fruit powder production line is quite different from the production lines of chili powder, cocoa powder and aluminum powder you inquired about earlier. Chili powder is a low-moisture dry product that can be directly crushed; fruit must be dehydrated first, otherwise it will become mud, so the equipment is completely not universal. Cocoa powder needs to extract cocoa butter, while fruit powder retains all solids (or all soluble substances), and their process logics are opposite. Aluminum powder is produced by physical crushing/atomization, while the core of fruit powder production is dehydration, so there is no reference value across industries.
Full Dismantling of Four Technological Routes (The Choice You Must Make)
Route 1: Spray Drying Method——The Absolute Mainstream of Fruit Juice Powder (Industrial Maturity: ★★★★★)
If you produce strawberry powder, mango powder, papaya powder, banana powder, etc., this is the only large-scale industrialized route. However, it should be noted that it produces “fruit juice powder”, not “fruit pulp powder”—you must first squeeze juice, filter, only dry the soluble solids, and the fiber residues are discarded. This route is currently the most mature and widely used technological route in the fruit powder industry, with a large number of actual production cases and mature equipment supply channels.
A real production line case is the papaya/green papaya fruit juice powder spray drying unit, whose equipment manufacturer is Changzhou Xinma Drying (industrial grade, not laboratory equipment). Its core configuration includes three sections: pretreatment section, drying section and control system. The pretreatment section includes a cleaning machine, peeling and seeding
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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