Automatic Calcium Carbonate Production Line
Calcium Carbonate Automatic Productino Line Design:
Automatic Calcium Carbonate Production Line
Automatic Calcium Carbonate Production Line is a fully automated manufacturing system specially designed for producing calcium carbonate (CaCO₃) powder, which integrates two parallel production systems for light calcium carbonate (precipitated calcium carbonate, PCC) and heavy calcium carbonate (ground calcium carbonate, GCC), and incorporates various machines such as charger, grinding machine and Electric Grinder to realize full-process automation from raw material pretreatment, calcination or mechanical grinding to classification, modification, dust removal and intelligent packaging, widely used in plastic, coating, papermaking, building materials, food and Medicine fields, ensuring efficient, stable and high-quality production of calcium carbonate products with different specifications, and its core equipment is mostly made of stainless steel to meet industrial, food-grade and pharmaceutical-grade production standards.
Basic Definition and Core Classification of Automatic Calcium Carbonate Production Line
First of all, it is necessary to clearly clarify that calcium carbonate (CaCO₃) is a common industrial raw material with wide application, and the Automatic Calcium Carbonate Production Line is an integrated automated system that realizes the continuous production of calcium carbonate powder through intelligent control and modular equipment. Unlike the previous Elf Powder (sodium alginate) production line which focuses on chemical reaction and spray drying, the Automatic Calcium Carbonate Production Line has two distinct core production systems according to the product type: light calcium carbonate (PCC) production system and heavy calcium carbonate (GCC) production system, and their process routes, core equipment and product characteristics are quite different, but they both need a variety of auxiliary equipment and grinding machines to ensure stable production. The Automatic Calcium Carbonate Production Line is a complete automated production system, which is mainly composed of raw material pretreatment system, calcination system (for PCC), grinding system (for GCC), classification system, modification system, drying system (for PCC), dust removal system, automatic packaging system, intelligent control system, and auxiliary equipment such as charger, conveyor belt, storage bin and coarse crusher. The charger is an essential auxiliary equipment of the production line, which is used to supply stable power to all electrical equipment such as Electric Grinder, calciner, crusher, classifier, modification machine, control system and dust collector grinder; especially for high-power equipment such as 500KG Grinder, airflow pulverizer, high-speed centrifugal machine and large calcination kiln, the charger needs to provide sufficient and stable power to avoid equipment failure caused by insufficient power and ensure the continuous and stable operation of the whole production line. Both production systems of the line need a variety of grinding machines to complete the crushing, grinding and classification of raw materials or finished products, such as herb grinder, Industrial Weed Grinder, small grinder machine, cryogenic grinding machine, Dry Fruit Powder Grinder Machine, dry ginger grinding machine, licorice grinding machine, black pepper grinder, Air cooled crusher, cassava grinding machine, 500KG Grinder, 200KG grinder, universal grinder, airflow pulverizer, Dust Grinder, Hammer Mill, Ultrafine Grinder, vibrating pulverizer, turbo grinder, dust collector grinder, Vacuum Mill, Electric Grinder and Dry Grinder. These grinding machines have different application scenarios in the two production systems: small grinder machine is suitable for small-scale production or laboratory use, and can be used to grind small batches of auxiliary materials or test samples such as spice, tea and flour; 200KG grinder and 500KG Grinder are suitable for medium and large-scale industrial production, and are widely used in the grinding link of heavy calcium carbonate (GCC), which can grind 200KG and 500KG of limestone raw materials per hour respectively; Air cooled crusher, Hammer Mill and Dry Grinder are mainly used for the preliminary crushing and grinding of limestone raw materials in the GCC production system, with high efficiency and wear resistance; airflow pulverizer, Ultrafine Grinder, turbo grinder and Vacuum Mill are used for the ultra-fine grinding and classification of calcium carbonate powder, which can realize the control of ultra-fine powder with D97≤10μm, meeting the needs of high-end application fields such as plastic masterbatch and ink; cryogenic grinding machine is used to grind heat-sensitive materials when the production line is adjusted to process food or pharmaceutical-grade calcium carbonate, avoiding thermal degradation, which is similar to its application in the previous rubber powder and Elf Powder production lines. Most of the core equipment in the production line is made of stainless steel, which has the advantages of corrosion resistance, wear resistance, easy cleaning and non-toxicity, and can meet the strict requirements of different production grades: industrial-grade equipment resists the wear of limestone and the corrosion of chemical modifiers; food-grade and pharmaceutical-grade equipment (such as packaging machines and grinding machines for food additives) are made of 304 stainless steel, ensuring no pollution to the products. Some key grinding equipment such as CE Certificate grinder also ensures that the production process meets international industrial standards and can be used safely and reliably. In addition, the production line can also be equipped with cutting type crusher and coarse crusher to pre-process raw materials: for limestone raw ore, the coarse crusher (jaw crusher or cone crusher) can crush large ore into small pieces with particle size ≤30mm, which is convenient for subsequent calcination or grinding; for auxiliary materials such as bean, seeds, meat, Peanut and Seasam, the cutting type crusher can cut them into small pieces convenient for grinding when the production line is adjusted to process other powder materials. After simple adjustment and cleaning of equipment, the production line can also be used to process other powder materials such as food, Medicine, chemical and agricultural products, such as grinding rice into rice flour, coffee into coffee powder, corn and wheat into flour, mushroom and bone into fine powder, sugar and salt into edible powder, spice and black pepper into condiment powder (using black pepper grinder), and even grinding cannabis for legal industrial use, which greatly expands the application scope of the production line.
Detailed Production Process of Automatic Calcium Carbonate Production Line
The production process of Automatic Calcium Carbonate Production Line is scientific, rigorous and continuous, and the two core production systems (PCC and GCC) have completely different process routes due to different product principles: light calcium carbonate (PCC) relies on chemical reactions (carbonation method) to produce precipitated calcium carbonate, while heavy calcium carbonate (GCC) relies on physical dry mechanical grinding to produce ground calcium carbonate. Each link of both processes is closely connected, and the parameters are strictly controlled by the intelligent system to ensure the quality, purity and particle size uniformity of calcium carbonate products. The following will fully expand each link of the two production systems, combining the core equipment and technical parameters provided in the material to ensure that the content is detailed and in line with industrial actual conditions. First, the automatic production process of light calcium carbonate (PCC), which takes the carbonation method as the core and realizes full-process automation, mainly includes six major links: calcination, digestion, carbonation, dehydration, drying, crushing and classification, and automatic packaging. The first major link is calcination; the main raw material of PCC is limestone (CaCO₃), which is first sent to the coarse crusher for preliminary crushing after sorting (removing metal, sand and other impurities), and then sent to the rotary kiln through the conveyor belt for high-temperature calcination. The calcination temperature is strictly controlled at 900–1200℃, and the limestone decomposes into quicklime (CaO) and carbon dioxide (CO₂) under high temperature conditions; the CO₂ generated in the calcination process is collected and purified by the gas collection system for reuse in the subsequent carbonation link, realizing resource recycling. The rotary kiln is equipped with a temperature control system and a heat recovery system, which can reduce calcination energy consumption by 30% and meet the requirements of green production. The second major link is digestion; the quicklime (CaO) after calcination is sent to the stainless steel digestion tank through the conveyor belt, and water is added according to a certain proportion to carry out the digestion reaction, generating calcium hydroxide slurry (Ca(OH)₂). The digestion tank is equipped with a high-speed stirrer, which stirs the mixture at a high speed to promote the full reaction of quicklime and water, ensuring the uniformity of the slurry; the temperature of the digestion link is controlled at 80–100℃, and the reaction time is adjusted according to the slurry concentration to avoid unreacted quicklime residues. The third major link is carbonation; the calcium hydroxide slurry after digestion is sent to the multi-stage carbonation tower through the slurry pump, and the purified CO₂ gas (collected from the calcination link) is introduced into the tower for carbonation reaction. The carbonation reaction temperature is controlled at 28℃ (accurately controlled by the high-temperature heat pump + chiller unit), and the reaction time is adjusted according to the particle size requirements of the finished product; under the action of CO₂, the calcium hydroxide slurry gradually precipitates calcium carbonate (CaCO₃), forming PCC slurry. The multi-stage carbonation tower adopts a closed structure to avoid gas leakage and ensure the full progress of the reaction. The fourth major link is dehydration; the PCC slurry after carbonation contains a lot of water, which needs to be sent to the high-speed centrifuge for dehydration treatment. The high-speed centrifuge works at a high speed to separate the solid and liquid, forming a filter cake with a water content of about 30–40%; the separated water is recycled after purification, reducing water waste. The high-speed centrifuge is powered by a high-power motor, and the charger provides stable power to ensure its normal operation. The fifth major link is drying; the dehydrated filter cake is sent to the belt dryer or drum tube dryer through the conveyor belt for drying treatment, and the drying temperature gradient is controlled at 80–150℃, and the drying time is 30–90 minutes, reducing the water content of the filter cake to below 0.2%, which is convenient for subsequent crushing and classification. The dryer is equipped with a dust collector grinder and a negative pressure dust suction device to collect the dust generated during the drying process in time, avoiding environmental pollution. The sixth major link is crushing and classification, and automatic packaging; the dried PCC filter cake is sent to the airflow pulverizer for ultra-fine crushing, and then sent to the dynamic classifier for precise classification, realizing the control of ultra-fine powder with D97≤10μm. The unqualified coarse particles are automatically returned to the airflow pulverizer for cyclic grinding, ensuring the particle size uniformity of the finished product. The qualified PCC powder is sent to the automatic packaging system through the conveyor belt, which is composed of an automatic metering filling machine, a heat sealing machine, a coding machine and a palletizing machine, all made of 304 stainless steel. The packaging system is controlled by PLC, with a packaging accuracy of ±0.5%, a packaging speed of 30–80 bags per minute, and can complete 25kg/bag or other specifications of packaging, realizing integrated automation of filling, sealing, coding and palletizing. Next, the automatic production process of heavy calcium carbonate (GCC), which takes dry mechanical grinding as the main method and has a simple and efficient process, mainly includes five major links: raw material pretreatment, grinding, classification, surface modification, dust removal and automatic packaging. The first major link is raw material pretreatment; the main raw material of GCC is high-quality limestone ore, which is first sorted manually or mechanically to remove impurities such as metal, sand and stone, so as to avoid damaging the subsequent grinding equipment and affecting the purity of the finished product. Then, the sorted limestone ore is sent to the jaw crusher for preliminary crushing, and then sent to the cone crusher for secondary crushing, and the particle size of the crushed material is strictly controlled to ≤30mm, which is convenient for subsequent grinding. The jaw crusher and cone crusher both adopt cutting type crushing structure, with strong crushing capacity and wear resistance, and can also be used to crush other hard materials such as cassava and metal ore when needed. The second major link is grinding; the crushed limestone material (≤30mm) is sent to the storage bin by the hoist, and then evenly sent to the grinding equipment (Raymond mill, vertical mill or ring roller mill) by the vibrating feeder for ultra-fine grinding. The vertical mill (HLMX series) is the core grinding equipment of GCC production line, with a production capacity of 5–60 t/h, an output particle size of 3–45 μm, and a motor power of 110–700 kW; it adopts high-speed grinding roller and grinding disc to crush and grind the material into fine powder through impact, extrusion and shearing. In this link, different grinding machines can be selected according to the particle size requirements: 200KG grinder and 500KG Grinder are suitable for medium and large-scale GCC production, with high production efficiency; universal grinder, Hammer Mill and Dry Grinder are suitable for small-scale production; Ultrafine Grinder, turbo grinder and Vacuum Mill are suitable for producing ultra-fine GCC powder (80–3000 mesh), meeting the needs of high-end fields. The third major link is classification; the ground GCC powder is sent to the dynamic classifier through the fan air flow for precise classification. The dynamic classifier has a classification accuracy of ±2 μm, a rotating speed of 1000–3000 rpm, and an air volume of 1000–5000 m³/h, which can accurately control the particle size of the finished product (D50=1–25μm) according to customer requirements; the unqualified coarse particles are automatically returned to the grinding equipment for cyclic grinding, realizing closed-loop control and ensuring the uniformity of the finished product. The fourth major link is surface modification; in order to improve the dispersibility of GCC powder and enhance its compatibility with other materials (such as plastic, coating), the classified qualified GCC powder is sent to the dry continuous modifier for surface modification. The modifier (such as stearic acid) is injected into the modifier according to the addition amount of 0.5–3%, the treatment temperature is controlled at 80–120℃, and the residence time of the powder in the modifier is 15–60 minutes, so that the modifier is evenly coated on the surface of the GCC powder, improving its dispersibility and application performance. The fifth major link is dust removal and automatic packaging; the modified GCC powder is sent to the pulse dust removal system for dust collection and purification, the dust emission concentration is controlled below 10 mg/m³, meeting the national environmental protection standards, and the collected dust is recycled to avoid material waste. The purified qualified GCC powder is sent to the automatic packaging system through the conveyor belt, which is the same as the PCC packaging system, adopting PLC control, with high packaging accuracy and speed, supporting various packaging specifications, and the packaging machine is made of 304 stainless steel to ensure product safety. In the entire production process of both PCC and GCC, the intelligent control system (PLC+SCADA system) plays a leading role; the system realizes automatic adjustment of full-process parameters, supports remote operation and maintenance and fault diagnosis, and reduces manual intervention by more than 80%, ensuring the stable operation of the production line.
Key Equipment, Technical Parameters and Green Manufacturing Trends
The Automatic Calcium Carbonate Production Line has advanced core equipment and strict technical parameters, and with the development of the industry, it is gradually moving towards intelligence and green manufacturing, which not only improves production efficiency and product quality, but also reduces energy consumption and environmental pollution. The following will fully expand the key equipment, technical parameters and green manufacturing trends of the production line, combining the material content to ensure that the content is detailed and accurate. First, the key equipment and technical parameters of the production line; according to different process links, the core equipment of the production line is mainly divided into grinding equipment, classification equipment, modification equipment, drying equipment and packaging equipment, each of which has clear technical parameters to ensure the stability of the production process. The first category is grinding equipment, which is the core equipment of the GCC production line and the crushing and classification link of the PCC production line. The representative equipment is the vertical mill (HLMX series), with a production capacity of 5–60 t/h, an output particle size of 3–45 μm, and a motor power of 110–700 kW; the main manufacturers include Liming Heavy Industry and Guilin Hongcheng. In addition, airflow pulverizer is used for ultra-fine grinding of PCC, with high grinding efficiency and can produce ultra-fine powder with D97≤10μm; 500KG Grinder and 200KG grinder are used for medium and large-scale grinding, with stable production capacity; Hammer Mill, Dry Grinder and universal grinder are used for preliminary grinding or small-scale production, with simple operation and low maintenance cost; some key grinding equipment such as CE Certificate grinder also has strict quality assurance, meeting international standards. The second category is classification equipment, the representative equipment is the dynamic classifier, with a classification accuracy of ±2 μm, a rotating speed of 1000–3000 rpm, and an air volume of 1000–5000 m³/h, which can accurately control the particle size of the finished product; the main manufacturers include Shandong ERP and Depeng Heavy Industry. The third category is modification equipment, the representative equipment is the dry continuous modifier, with a modifier addition amount of 0.5–3%, a treatment temperature of 80–120℃, and a residence time of 15–60 minutes, which can improve the dispersibility of GCC powder; the main manufacturer is Shanghai Colirik. The fourth category is drying equipment, mainly used in the PCC production line, the representative equipment is the belt dryer, with a temperature gradient of 80–150℃, a drying time of 30–90 minutes, and an energy consumption of ≤0.8 t steam/t product; the main manufacturer is Shijiazhuang Hongyu. The fifth category is packaging equipment, the representative equipment is the XH-LA2 series automatic filling and packaging line, with a packaging accuracy of ±0.5%, a production capacity of 30–80 bags per minute, and made of 304 stainless steel, which can meet the packaging needs of different specifications. In addition, the production line is also equipped with auxiliary equipment such as charger, high-speed centrifuge, rotary kiln, pulse dust collector and dust collector grinder, all of which have strict technical parameters to ensure the stable operation of the whole production line. Secondly, the intelligent and green manufacturing trends of the production line, which are the main development directions of the current automatic calcium carbonate production line and are also reflected in the industry benchmark cases. The first trend is intelligent control; the production line adopts PLC+SCADA system to realize automatic adjustment of full-process parameters, such as calcination temperature, digestion time, carbonation temperature, grinding particle size, modification parameters and packaging weight, all of which can be set, stored and called through the touch screen man-machine interface. The system supports remote operation and maintenance and fault diagnosis, which can timely remind the operator of equipment faults (such as insufficient power of the charger, blockage of the airflow pulverizer, abnormal temperature of the rotary kiln) and fault causes, helping to quickly eliminate faults and reduce manual intervention by more than 80%. For example, a company in Hezhou has realized an annual output of 1.2 million tons of ultra-fine calcium carbonate with only 23 operators, relying on the intelligent control system. The second trend is energy-saving design; the production line adopts a variety of energy-saving technologies to reduce energy consumption and production costs: the heat recovery system of the rotary kiln can recover the waste heat generated in the calcination process and reuse it for drying and other links, reducing calcination energy consumption by 30%; the high-temperature heat pump + chiller unit cooperates with temperature control (such as 28℃ for nano-calcium carbonate carbonation and 65℃ for aging), improving energy efficiency by 40%; the core equipment such as vertical mill and airflow pulverizer adopts energy-saving motors, which can further reduce energy consumption. For example, a company in Hunan adopted Kaideli screw heat pump + chiller unit to realize precise temperature control of carbonation and aging, saving more than 2 million degrees of electricity annually. The third trend is green and environmental protection; the production line adopts a negative pressure closed conveying system, which can completely eliminate dust emission and control the dust emission concentration below 10 mg/m³, meeting the national environmental protection standards; the CO₂ generated in the PCC calcination process is collected and reused for the carbonation link, realizing resource recycling; the separated water in the dehydration link is recycled after purification, reducing water waste; the core equipment is made of stainless steel, which is non-toxic, harmless and corrosion-resistant, avoiding environmental pollution caused by equipment corrosion. The fourth trend is continuous production; the production line has transformed from the traditional “batch type” production to “continuous flow” production, which not only improves production efficiency, but also enhances the consistency of product quality, laying a foundation for large-scale industrial production. For example, the “China Heavy Calcium Capital” in Hezhou, Guangxi has realized a closed-loop industrial chain of “mine mining → powder processing → functional masterbatch → degradable plastics”, with an industrial output value of 12.31 billion yuan in 2025 and an intelligent production line coverage rate of more than 70%.
Application Scope, Industry Cases and Development Prospects
The Automatic Calcium Carbonate Production Line has stable production efficiency, and the calcium carbonate products produced have a variety of specifications and a wide application scope, which can meet the needs of various industrial fields; at the same time, the industry has formed a mature commercial ecology, but there are still some technical bottlenecks, and the future development direction is clear. The following will fully expand the application scope, industry cases and development prospects of the production line, combining the material content to ensure that the content is detailed and in line with the actual situation. First, the product specifications and application scope of the production line; the calcium carbonate products produced by the Automatic Calcium Carbonate Production Line have a variety of specifications according to different particle sizes and purity, and are widely used in plastic, coating, papermaking, building materials, food, Medicine, ink and other fields. In the plastic industry, the ultra-fine calcium carbonate powder (D97=1–5μm, whiteness ≥96%) produced by the PCC production system is used as plastic masterbatch, which can improve the rigidity of plastic products, reduce production costs, and the oil absorption value is less than 15 mL/100g, with good compatibility. In the coating industry, the GCC powder (800–1250 mesh, PH=8–9) is used as a coating filler, which can enhance the hiding power and weather resistance of the coating, and has no heavy metal pollution, meeting the requirements of environmental protection coatings. In the papermaking industry, the ultra-fine GCC powder (1250–2500 mesh, water content ≤0.3%) is used to replace kaolin, which can improve the whiteness and printability of paper, reduce production costs, and is widely used in cultural paper and packaging paper. In the food and Medicine industry, the food-grade calcium carbonate powder (Pb<2 ppm) is used as a calcium source additive, which can be added to milk powder, calcium tablets and other products to supplement human calcium; in this field, the production line can use herb grinder, licorice grinding machine and other equipment to grind medicinal auxiliary materials, ensuring that the products meet the pharmaceutical-grade standards. In the ink industry, the nano-grade calcium carbonate powder (1–100nm, spherical crystal form) produced by the PCC production system is used as an ink filler, which has high gloss and high dispersibility, and can improve the printing clarity. In the building materials industry, the common GCC powder is used as a filler for concrete, cement, wall materials and other products, which can improve the strength and durability of building materials and reduce production costs. In addition, calcium carbonate powder can also be used in other fields, such as adding it to textile printing paste to improve printing effect, adding it to water treatment agents to purify water quality, and even used as an auxiliary material for grinding food such as Peanut, Seasam, sugar and salt (using Dry Fruit Powder Grinder Machine and black pepper grinder to mix and grind), expanding the application scope of products. Secondly, the industry benchmark cases and commercial ecology; the automatic calcium carbonate production industry has formed a mature commercial ecology, with a number of mainstream equipment suppliers and industrial clusters. The mainstream domestic equipment suppliers include Liming Heavy Industry (producing vertical mills), Guilin Hongcheng (producing grinding equipment), Shanghai Colirik (producing modification equipment), Changcheng Machinery (producing lime lines), etc.; for example, the 200,000-ton annual output calcium carbonate production line equipment of Changcheng Machinery is energy-saving and low-consumption, supporting on-site factory inspection and online transactions, with a price of 9.3069 million yuan. The industrial cluster is represented by Hezhou, Guangxi, the “China Heavy Calcium Capital”, which has formed a complete closed-loop industrial chain of calcium carbonate production and deep processing, with a high degree of industrial concentration and intelligent production line coverage rate, leading the development of the industry. In addition, there are many typical energy-saving transformation cases in the industry, such as the annual electricity saving of more than 2 million degrees by a company in Hunan, which has set an example for the green development of the industry. Thirdly, the current technical bottlenecks and future development directions; although the Automatic Calcium Carbonate Production Line has developed maturely, there are still some technical bottlenecks restricting the development of the industry: first, ultra-fine powder (<1μm) is easy to agglomerate, and the dispersion stability is poor, which affects the application effect in high-end fields; second, high-purity raw materials (CaCO₃≥99.5%) rely on imported ore sources, and the cost is high; third, the cost of modifiers is high, which restricts the popularization of high-end applications. In view of these bottlenecks, the future development direction of the production line is clear: first, adopting the electrostatic spray method to prepare nano-calcium carbonate microspheres (particle size 100–110μm), which can solve the problem of ultra-fine powder agglomeration and improve the dispersion stability of products; second, adopting AI visual inspection to replace manual sampling inspection, realizing online particle size and whiteness analysis, improving detection efficiency and accuracy, and reducing manual intervention; third, developing carbon capture + carbonation integrated technology, further improving the utilization rate of CO₂, realizing resource recycling and responding to the national “double carbon” strategy; fourth, developing low-cost, high-efficiency modifiers to reduce production costs and promote the popularization of high-end calcium carbonate products. With the continuous development of plastic, coating, papermaking, food, Medicine and other industries, and the increasing emphasis on green manufacturing and intelligent production, the demand for high-quality calcium carbonate products is increasing, and the Automatic Calcium Carbonate Production Line will have a broader development prospect in the future. It can not only help enterprises improve production efficiency, reduce production costs and enhance market competitiveness, but also promote the upgrading and development of the calcium carbonate processing industry, realize the recycling of resources, and create greater economic and social benefits.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
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Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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