Automatic Ceramic Powder Production Line
Ceramic Powder Automatic Productino Line Design:
In order to achieve fully automated production from raw materials to completed ceramic powder products, an Automatic Ceramic Powder Production Line is a contemporary industrial system that integrates raw material handling, precise batching, mixing, grinding, forming, drying, sintering, and intelligent inspection. It is widely applicable in industries like electronic ceramics, new energy, medical devices, and the manufacturing of high-end equipment because it greatly improves production efficiency, product consistency, and process stability by utilizing high-precision sensors, PLC control systems, and IoT technology.
Essential Production Procedure
Preparing and storing raw materials is the first step in the process.To avoid contamination or moisture absorption, high-purity raw materials including feldspar, quartz, zirconia, and alumina are kept apart in dry, ventilated warehouses. To guarantee raw material quality stability, the system is outfitted with advanced temperature and humidity monitoring. Automated charging systems for bulk transfer are frequently employed in the handling and storage of these materials; these systems work similarly to those used in chemical or food processing for ingredients like wheat, sugar, or corn starch. To avoid contamination, all contact surfaces are usually constructed from massive stainless steel, similar to standards in the manufacture of high-quality food or medicine.
The Precise Batching and Mixing stage comes next. Together, belt weighers and electronic scales can measure ingredients with an error margin of less than 0.5%.In order to establish homogeneity through dry or wet mixing and improve the performance of future forming, the ingredients are then combined using dual-screw variable-frequency mixers or multi-stage mixing equipment. Although the size and accuracy are adapted for industrial ceramic manufacturing, this exact blending is just as important here as it is in the culinary industry for recipes requiring salt, spices, or formulas for goods like coffee or tea.
The process of turning raw materials into fine ceramic powder is called Powder Preparation (Crushing and Grinding). To obtain micron-level fineness, pre-sintered lump materials are treated using machinery such as ball mills, airflow pulverizers, or sand mills.Pin-type sand mills can be used for nano-level dispersion in order to prevent agglomeration and guarantee a narrow particle size distribution. Compared to a coarse crusher for bones or seeds or a standard hammer mill used for cassava grinding machine activities, this grinding method is more advanced. In order to reach the required fineness, specialized grinding machines—such as turbo grinders or ultrafine grinders—are frequently used, running at high speeds. For heat-sensitive materials, advanced lines may use cryogenic grinding machine technology, similar to how it is used in the preparation of some spices, medicines, or cannabis in an industrial cannabis grinder. By collecting fine particles, integrated dust collector grinder systems are crucial to maintaining a hygienic and secure workplace throughout this phase.
The Automatic Forming and Pressing stage occurs after powder preparation. Dry pressing is accomplished using servo-driven or hydraulic powder forming presses, which have capacities between 100 and 400 tons. There is support for methods such as multi-step structural pressing and floating pressing. Powder feeding, demolding, and part retrieval are automated by robotic arms, guaranteeing high equipment utilization rates appropriate for mass manufacturing. Similar to automated consumer products packaging lines, this automated handling reduces human interference and guarantees consistency.
After that, the green bodies are dried and sintered.In order to obtain high density and optimal grain size, they are first dried at low temperatures to eliminate moisture before being sintered in high-temperature kilns (1200–1400°C) with regulated heating rates and soaking times. A crucial stage in the production of ceramics, this heat treatment turns the compacted powder into a solid, long-lasting substance.
Additional procedures like electrode preparation and performance testing are necessary for particular goods, such as PTC ceramics. To make sure metrics like the positive temperature coefficient and Curie temperature fulfill requirements, resistance-temperature characteristics are examined using R-T curve analyzers after silver electrodes are burned into the ceramic.
In order to obtain high density and optimal grain size, they are first dried at low temperatures to eliminate moisture before being sintered in high-temperature kilns (1200–1400°C) with regulated heating rates and soaking times. A crucial stage in the production of ceramics, this heat treatment turns the compacted powder into a solid, long-lasting substance.
Additional procedures like electrode preparation and performance testing are necessary for particular goods, such as PTC ceramics. To make sure metrics like the positive temperature coefficient and Curie temperature fulfill requirements, resistance-temperature characteristics are examined using R-T curve analyzers after silver electrodes are burned into the ceramic.In order to ensure that workshop dust concentrations meet environmental regulations, its Green Manufacturing features include fully enclosed buildings combined with dual-stage filtering systems (pulse dust removal and wet dust suppression). Real-time parameter collection, such as pressure, temperature, and flow rate, allows for data-driven optimization. This allows for remote monitoring, automatic formulation stability analysis, process iteration, and quality traceability. Adaptable Personalization Its modular architecture gives it inherent capability, enabling configurations to be changed according to capacity, facility layout, and raw material properties, meeting a range of applications from small workshops to huge corporations. Reputable producers, who frequently own certifications like the CE Certificate grinder, make sure that important parts, including the primary grinding machine and control systems, adhere to international standards.
Common Application Situations
Numerous high-tech sectors are served by the production line. It produces components for electronics and new energy, including ceramic connectors for power batteries, 5G filters, semiconductor packaging parts, and charging pile insulation. It creates high-performance structural ceramics for the industrial and medical sectors, such as precise bearings, industrial molds, and artificial joints. It is utilized in consumer electronics to create wearable device structural components and ceramic smartphone cases.
Although this line is focused on ceramics, its foundational ideas of automation, precision grinding, and quality control link it to other powder processing sectors. The quest of efficiency, consistency, and cleanliness is still a common industrial goal, whether it’s a 500KG grinder for the production of peanut butter, a universal grinder for applications involving dry fruit powder grinder machines, or a licorice grinding machine for herbal extracts.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
An Automatic Ceramic Powder Production Line is a cutting-edge, highly integrated manufacturing system that makes it possible to produce ceramic powder products continuously and intelligently from raw materials by means of automated controls and perfect process coordination. This process, which offers the benefits of high efficiency, high consistency, and low energy consumption, is widely utilized in electronic ceramics, new energy materials, high-end equipment, and other industries.
Preparation and Storage of Raw Materials
Alumina (AlO₃), zirconia (ZrO₂), quartz, and feldspar are examples of high-purity raw materials that must be carefully chosen and stored before the complete process can begin.The performance requirements of the target product are used to calculate the formulation ratios. To avoid moisture absorption, caking, or contamination, these items are kept apart in dry, well-ventilated warehouses. In order to maintain the consistency of raw material quality, modern production lines are outfitted with sophisticated temperature and humidity monitoring systems. Processing these basic ingredients is the first step. Large chunks are first put through primary crushing in a coarse crusher, such as a jaw crusher. Grinding machinery is subsequently used to further refine the resultant material. For processing goods like tea, spices, or cannabis, a basic herb grinder or small grinder machine might work well, but heavy-duty industrial machinery is needed for ceramic manufacture. A homogeneous powder is achieved through fine grinding in an airflow pulverizer or a ball mill.The particle size is tightly regulated, usually to adhere to 80–200 mesh industry requirements. By preventing particles that are excessively fine or coarse, which could have an adverse effect on future forming and sintering, real-time monitoring using laser particle size analyzers guarantees the distribution curve is appropriate.
Mixing and Batching
The goal of this stage is to combine basic elements in a precisely homogenous manner. Batching errors are kept within ±0.5% thanks to a coordinated system of electronic scales and belt weighers that guarantees accurate measurement of several substances. Dry mixing and wet mixing are the two main mixing techniques used.Ceramic systems that are susceptible to moisture employ dry mixing. A consistent dry blend is produced by devices like multi-stage blenders and twin-screw mixers. Although it is done on a far bigger and more accurate industrial scale, this technique is essentially comparable to the blending of dry materials used in the food business, such as wheat, salt, sugar, or spice blends. In a ball mill, wet mixing entails mixing the raw materials with water in a precise proportion (30–40% moisture content). This improves homogeneity and dispersion by forming a slurry. To create a free-flowing granulated powder, the slurry is then spray-dried. Following mixing, the slurry or powder is categorized, and cyclones and bag filter dust collector grinder systems are used to collect the fine powder. These devices are essential for keeping the production area clean and catchingFollowing mixing, the slurry or powder is categorized, and the fine powder is gathered using bag filter dust collector grinder systems and cyclones, which are essential for keeping the production area clean and capturing valuable product.
Preparing Powder (Grinding and Granulation)
In order to produce high-performance ceramic powder with the required qualities, this stage is essential. Spray granulation and mechanical grinding are its main components. Mechanical preparation reduces the material to micron or even nanometer-scale fineness using a variety of techniques, such as ball milling, sand milling, or jet milling. The main piece of equipment in this situation is frequently an ultrafine grinder or a specialized airflow pulverizer that runs quickly to produce the desired particle size.A cryogenic grinding machine may be used for some advanced or heat-sensitive materials, just like it is used to treat sensitive medicines, spices (such as black pepper grinder applications), or botanical extracts. The slurry is turned into spherical granules by spray granulation. In a drying tower, the slurry is atomized under high pressure to create spherical particles through quick dehydration. The flowability and compaction behavior of the powder during the ensuing pressing stage are greatly enhanced by this. During this stage, it’s also critical to make sure that sintering aids are evenly distributed throughout the powder for covalent ceramics like silicon nitride.
Pressing and Forming
Automatic powder forming presses, including servo-electric or hydraulic presses, are then used to shape the prepared powder. Typical pressure levels are between 100 and 400 tons.To guarantee consistent green body density, these presses support methods like floating pressing and multi-level structure creation. The entire process of powder feeding, demolding, and part removal is automated by robotic arms, allowing for high equipment utilization rates appropriate for mass manufacturing. The efficiency desired in other industries, such as food packing and electronics assembly, is mirrored in this automation.
Sintering and drying
The green bodies that have formed are then dried and sintered. They first go into a drying oven with a roller hearth, where they are subjected to heated air that circulates between 80°C and 120°C.By doing this, residual moisture is eliminated and cracking during the high-temperature sintering stage is avoided. For high-volume production, the drying process is made to be quick and effective. The dried bodies are then placed in high-temperature kilns for sintering, such as roller hearth kilns or tunnel kilns. To encourage densification and grain growth, they are burnt at temperatures ranging from 1200°C to 1400°C with carefully regulated holding periods. The most used technique in industrial production is pressureless sintering because of its easier procedure and lower cost.
Examination of Quality and Packaging
The completed goods go through a thorough quality inspection before packaging. Surface flaws (such as bubbles or fractures), dimensional accuracy, hardness, water absorption, and thermal resistance are among the criteria that are tested.Multi-stage magnetic separation devices are employed to prevent metal contamination, and machine vision systems automatically check for surface flaws. Lastly, products that meet the requirements are automatically packaged and palletized for storage. To avoid deterioration or damage from moisture, they are stored in dry, dark conditions. As crucial as it is in the chemical, pharmaceutical, or high-value food industries (e.g., storing rice or coffee), this last handling step ensures the integrity of the product until it is delivered to the consumer.
In conclusion, the Automatic Ceramic Powder Production Line is the ultimate example of industrial automation in the production of sophisticated materials.Although it serves a specific purpose, it is connected to a vast ecosystem of powder processing through the fundamental principles of precise size reduction (using equipment far more robust than a Dry Fruit Powder Grinder Machine or a universal grinder), controlled mixing, automated forming, and strict quality control. The desire for efficiency, consistency, and purity is a common industry objective, whether it’s a 500KG grinder line for making peanut paste or a licorice grinding machine for herbal supplements. Key pieces of equipment in this type of ceramic line are designed to satisfy the exacting requirements of contemporary high-tech manufacturing. They are frequently built with massive stainless steel contact parts and may have certifications like CE Certificate grinder.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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