Automatic Laudry Detergent Production Line
Laudry Detergent Powder Automatic Productino Line Design:x`
Automatic Laundry Detergent Powder Production Line
An Automatic Laundry Detergent Powder Production Line is a fully integrated, intelligent manufacturing system that uses a continuous, automated process to generate large quantities of reliable and efficient powdered detergent. The line is appropriate for companies of all sizes, from small startups to major industrial manufacturers, since it seamlessly integrates precision raw material handling, chemical mixing, particle production, drying, and automated packaging.
Receiving and Preparing Raw Materials
The processing and preparation of raw materials marks the start of the production process. Important ingredients are kept in bulk silos or containers, including surfactants, builders (such as phosphates and sodium carbonate), bleaches, enzymes, and fragrances. Particle size reduction and conditioning are essential initial steps for many solid raw materials in order to guarantee consistent mixing and reactivity. This is where technology for grinding and milling becomes crucial. A strong coarse crusher or a Hammer mill may be used to initially process large blocks of raw chemical ingredients, specific salts, or builder compounds. Equipment like a high-speed dry grinder or a universal grinder is used for reliable fine grinding. The technology employed here is comparable to those of other bulk powder industries, such as processing.This technology is comparable to that used in other bulk powder sectors, such as the processing of corn-based additives, rice husk ash, or cassava starch. Large volumes of basic materials may be handled by a 500KG or 200KG grinder for tasks needing high throughput. For safety and compliance, all of this equipment is usually made of sturdy, easily cleaned stainless steel and frequently has a CE Certificate grinder. Similar to facilities processing wheat, sugar, or other fine food and chemical powders, integrated systems such as an airflow pulverizer, dust collector grinder, or vacuum mill are essential at this stage to control airborne particles, maintain a clean atmosphere, and assure operator safety.
Particle Formation, Drying, and Slurry Mixing
Following preparation and grinding, the powders are carefully measured out into a mixing vessel using a proprietary formula. Here, they are mixed with water and liquid surfactants to create a homogenous paste or slurry. A chemical reaction takes place in this combination. The spray drying tower is the central component of a conventional powder line. Pumped to the summit of a tall tower, the slurry is atomized into a thin mist using nozzles. Hot air is simultaneously blown into the tower. When the small droplets come into contact with the hot air, the water instantly evaporates, creating hollow, spherical grains of base detergent powder. The secret to producing the light, free-flowing powder that consumers are familiar with is this air-cooled crusher-style quick drying.Dry powders and liquid binders are high-shear mixed to create granules for alternative production techniques like agglomeration or dry mixing. The granules are then dried in a fluidized bed. To get the right density, solubility, and moisture content, the drying process is carefully regulated.
Final Sizing, Post-Addition, and Cooling
In order to avoid caking and to get ready to add heat-sensitive additives, the hot, dried foundation powder is subsequently cooled to room temperature. Gentle, large-volume mixers are used to combine these “post-additives,” which include enzymes, bleach activators, and perfumes, into the cooled base powder.The powder may go through a final conditioning stage using machinery similar to a soft vibrating pulverizer or a specialist dust grinder to guarantee a completely uniform finished product free of lumps. Similar to the last polishing stage in making fine tea powder or certain spice blends, such those produced by a black pepper grinder, this step ensures consistency. Since detergent powder needs a certain, somewhat coarser granule structure, the technology for this gentle sizing is connected to, but different from, the Ultrafine Grinder utilized for items like licorice grinding machine output or Dry Fruit Powder Grinder Machine products.
Automated Packaging at High Speed
After that, the completely automated packing area receives the completed laundry detergent powder.Powder is fed into high-speed vertical form-fill-seal (VFFS) machines for products that are bagged. Using precision auger systems that work similarly to an electric grinder’s controlled dispensing, these machines make bags from a roll of plastic film, fill them with a precise weight of powder, seal them, and date-code them. Automated cartoners use a defined volume of powder to fill pre-formed boxes for packaged powders. Sealing and labeling equipment are integrated into these packagers. Stainless steel contact parts are used in every packing equipment for hygienic and long-lasting reasons.
Compliance, Flexibility, and System Intelligence
A centralized computer system, usually a PLC (Programmable Logic Controller), controls the whole production process.Every parameter, including the dryer temperatures, mixing periods, final packaging weight, and the charger that feeds raw materials into the grinding machine, is monitored and controlled by this brain. It guarantees consistent quality and enables rapid recipe modifications between various detergent kinds (e.g., standard, concentrated, or with additions). A clean plant is ensured by the line’s safety and environmental controls, which include extensive dust collecting devices that are more effective at capturing particles than a typical dust collector grinder. Despite being made for detergent, the fundamental engineering concepts of material handling, size reduction (similar to an industrial weed grinder for biomass), mixing, and packaging are shared by many other industries, ranging from the production of chemical compounds or medicine excipients to the processing of bean-based ingredients.The Automatic Laundry Detergent Powder Production Line is the epitome of effective, large-scale chemical manufacture for consumer goods, from the first breakdown of raw ingredients to the finished sealed box or bag.
After that, the automated packaging area receives the completed detergent powder. Powder is fed into high-speed vertical form-fill-seal (VFFS) machines for products that are bagged. These devices take a roll of plastic film, load it with precisely the right amount of powder using precision auger systems (which work similarly to a controlled electric grinder dispenser), seal it, and print production codes. Automated cartoners load pre-formed cartons with boxed powders. For longevity and hygienic reasons, all packing equipment has stainless steel contact surfaces, guaranteeing that the product stays clean.
Compliance, Flexibility, and Centralized Control
A central Programmable Logic Controller (PLC) system controls the entire production line.Surfactants, builders (such as sodium carbonate or sodium tripolyphosphate), bleaches, and several performance-enhancing chemicals are important ingredients in laundry detergent powder. Many of these solid raw materials are supplied in large quantities, and in order to achieve uniformity—which is essential for reliable mixing and chemical reactions—they frequently need to be initially reduced in size. Industrial milling and grinding equipment is essential in this situation. A strong coarse crusher or a hammer mill can be used to initially break down large lumps of raw chemical compounds, building salts, or other additives. The line usually uses a universal grinder or a high speed dry grinder to produce a uniform, fine powder appropriate for the primary mixing operation.The grinding technology is essentially the same as that employed in many other sectors, even though this procedure is unique to detergent chemicals. For example, the 200KG or 500KG grinder used here for building compounds or bulk salt functions similarly to a cassava grinder that processes starch or a machine made for peanut meal or seasam. The entire grinding station is outfitted with an effective dust collector grinder or vacuum mill system, which captures fine particles just like it would in a flour mill or a spice processing plant handling materials like those processed by a black pepper grinder or licorice grinding machine. This ensures a clean and safe working environment and prevents product loss.As part of a contemporary food-grade or chemical processing line, all of this equipment is usually built from big stainless steel components and frequently conforms with industrial standards, bearing a CE Certificate grinder mark for quality assurance and safety.
Granule Formation, Drying, and Slurry Preparation
A computerized recipe is then used to precisely meter the prepared and finely ground powders into a mixing vessel. In order to create a thick, homogeneous slurry, they are mixed with liquid surfactants and a regulated volume of water. This slurry goes through a regulated chemical process. The spray drying tower is the central component of a conventional detergent powder production.A thin mist of droplets is produced by forcing the slurry through atomization nozzles after it has been pumped to the top of a tall tower. A stream of hot air is supplied at the same time. The water instantly evaporates as a result of the interaction, creating the distinctive spherical, hollow granules of base detergent powder. The production of a light, free-flowing product depends on this quick, air-cooled crusher-style drying. Other techniques, such as agglomeration, combine liquid binders and dry powders in a high-shear mixer to create granules that are then dried. To reach the desired moisture content, bulk density, and solubility rate, the drying phase is carefully regulated.
Final Conditioning, Post-Addition, and Cooling
To avoid caking and to get ready to add delicate ingredients, the hot granules that come out of the dryer must be cooled to room temperature. Gentle rotary mixers are used to integrate these “post-additives,” which include enzymes, aroma, bleach activators, and specific chemical brighteners, into the cooled base powder. The finished product may go through a final screening or conditioning step to guarantee it is absolutely consistent and devoid of lumps or excessively fine dust. To provide a uniform texture, soft agglomerates can be broken up using tools like a mild dust grinder or a vibrating pulverizer. This stage is comparable to the final polishing in other powder industries, such as making consistent tea powder or a particular spice blend using a dry ginger grinding machine.This stage is comparable to the last polishing in other powder industries, such as making pharmaceutical-grade powder from an Ultrafine Grinder, a particular spice blend from a dry ginger grinding machine, or consistent tea powder. Unlike the extremely fine powder made by an airflow pulverizer for specific uses, the objective is a uniform, free-flowing granule.
Automated Weighing and Quick Packaging
After that, the automated packaging area receives the completed detergent powder. Powder is fed into high-speed vertical form-fill-seal (VFFS) machines for products that are bagged.These devices take a roll of plastic film, load it with precisely the right amount of powder using precision auger systems (which work similarly to a controlled electric grinder dispenser), seal it, and print production codes. Automated cartoners load pre-formed cartons with boxed powders. For longevity and hygienic reasons, all packing equipment has stainless steel contact surfaces, guaranteeing that the product stays clean.
Compliance, Flexibility, and Centralized Control
A central Programmable Logic Controller (PLC) system controls the entire production line.This “brain” keeps an eye on and regulates every aspect, including the dryer temperatures, package weights, slurry composition, and the charger feeding material to the grinding machine. It offers complete data traceability, enables accurate recipe management, and facilitates rapid switching between various detergent kinds (such as standard, biological, and concentrated). The line has extensive environmental and safety features built in.Dust collection is crucial; it goes beyond a typical dust collector grinder to a plant-wide network of vacuum mills, guaranteeing a hygienic and secure work environment, comparable to the requirements needed in the processing of wheat, corn, or rice-based goods. Although the line was specifically designed for detergent, its core technologies—bulk handling, grinding (think of it as an industrial weed grinder for fibrous materials), precision mixing, thermal processing, and automated packaging—are fundamental to many industries, from the production of chemicals and medicines to the food industry (coffee, bean powders). The Automatic Laundry Detergent Powder Production Line is a prime example of smart, dependable, and efficient industrial manufacturing, from the intake of raw materials to the finished palletized output.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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