Automatic Potato Powder Production Line
Potato Powder Automatic Productino Line Design:
Through a continuous and hygienic process of cleaning, grinding, drying, and packaging, an Automatic Potato Powder Production Line is a highly advanced and integrated food processing system designed for the large-scale, automated production of potato powder, encompassing two primary product categories: purified potato starch and potato whole flour (like snowflake or granulated flour).
Receiving Raw Materials and Beginning Preparation
Consuming raw, fresh potatoes is the first step in the process. Usually, a regulated charger/conveyor system or a water flume are used to feed them into the system.Thorough cleaning is the first step. To get rid of all dirt, stones, and field debris, the potatoes go through specialized washers that frequently combine high-pressure spray jets with rotating drums. In other root vegetable processing lines, such those for sweet potatoes or cassava, this is just as important as the first washing. The potatoes are cleaned and then peeled. In order to effectively remove the skin while reducing the amount of flesh lost, modern lines frequently employ steam or abrasive peeling techniques. After peeling, the potatoes are visually examined, frequently on a conveyor belt with manned or automatic sorting stations, to ensure that only high-quality tubers move on.
Specialized Processing Routes: Starch vs. Whole Flour
Here, depending on the intended final product, the production line splits into two different technological paths.
Potato Whole Flour (Snowflake/Granulated Flour): To gelatinize the starches and inactivate the enzymes that produce browning, the peeled potatoes are sliced and heated, usually by blanching and steaming. After cooking, the potato chunks are mashed into a consistent puree. The surface of a sizable, heated rotating drum dryer is covered with a thin layer of this puree. A dry, flaky potato layer is left behind when the water quickly evaporates. “Snowflake” flour is created by scraping off this film and breaking it into tiny, uneven bits. These flakes can be further processed using a mild grinding machine, either a universal grinder or a specialist dry grinder, to produce a finer granulated flour. Preserving the potato’s original flavor and cellular structure is the aim here.Unlike the ultra-fine pulverization utilized for chemical powders, the method for ultimate size reduction is cautious, similar to procedures employed in some tea or herb grinder applications where material integrity is valued.
Regarding Potato Starch: The peeled potatoes are completely broken apart. They are put into a high-speed grinding or rasping machine, which is a specialized, extremely effective type of coarse crusher or Hammer Mill made for processing large quantities of food. In order to release the starch granules, this mechanism ruptures the potato cells. Protein, fiber, and starch are all present in the final slurry. After that, the starch is separated using a multi-step procedure that includes centrifugal sieves to remove pulp (fibers) and a number of hydrocyclones to wash away contaminants and soluble proteins, leaving a pure starch milk.A centrifuge or vacuum filter is used to dewater this starch milk, which is then immediately dried in a high-speed flash dryer (a kind of airflow pulverizer drier) to produce a fine, pure white starch powder. Equipment that resembles an ultrafine grinder can be used to softly mill the finished product for homogeneity.
Important Particle Size Management and Drying
Although it uses distinct technologies, drying is an essential process for both product types. Indirect heat is used by the entire flour drum dryer to create flakes while slowly removing moisture. The starch flash drier preserves the natural qualities of the starch by using a stream of hot air to dry it instantly.The product may go through size and screening machinery in both lines after drying. Whether the desired particle size distribution is fine starch powder or coarse flakes, a vibrating pulverizer or a turbo grinder system with built-in screens is utilized. The larger particles are recycled. These portions are always outfitted with high-efficiency dust collection grinder systems or Vacuum Mill networks, similar to those found in flour, corn starch, or rice powder facilities, because maintaining a dust-free atmosphere is crucial.
Intelligent Control and Automated Packaging
After cooling, the finished potato powder or starch is sent to the automated packing area. The product is dosed into bags, cartons, or bulk containers by precision fillers, who frequently use electric grinder-style auger systems for accuracy.The product may go through size and screening machinery in both lines after drying. Whether the desired particle size distribution is fine starch powder or coarse flakes, a vibrating pulverizer or a turbo grinder system with built-in screens is utilized. The larger particles are recycled. These portions are always outfitted with high-efficiency dust collection grinder systems or Vacuum Mill networks, similar to those found in flour, corn starch, or rice powder facilities, because maintaining a dust-free atmosphere is crucial.
Intelligent Control and Automated Packaging
After cooling, the finished potato powder or starch is sent to the automated packing area. The product is dosed into bags, cartons, or bulk containers by precision fillers, who frequently use electric grinder-style auger systems for accuracy.Nitrogen flushing can be utilized prior to sealing for starches used in delicate food or chemical applications. A central PLC (Programmable Logic Controller) system controls the entire production line, from the raw charger to the packing robot. Every variable, including washer timing, cooker temperature, dryer heat, grinding machine speed, and packaging weight, is monitored and managed by this brain. Quick switches, smooth data logging for traceability, and recipe management are all made possible by it. In order to meet strict food safety requirements like GMP and HACCP, the line is built with wide stainless steel surfaces throughout all product-contact zones for cleanliness and cleanability. Key equipment frequently has a CE Certificate grinder or a comparable certification.
Industry Integration, Efficiency, and Versatility
Flexibility and sustainability are key components of the Automatic Potato Powder Production Line’s design philosophy. Although it is best suited for potatoes, it may frequently be modified to process other tubers or root vegetables, like sweet potatoes or cassava for tapioca starch. The food and chemical industries rely heavily on the technical concepts of size reduction (from a giant 500KG Grinder-scale rasp to a final polishing mill), liquid-solid separation, and heat processing. This automated line is a cornerstone of contemporary, effective, and dependable bulk ingredient manufacturing, producing everything from whole flour, a crucial component of instant mashed potatoes and snacks, to starch, an essential binder and thickener for the food, pharmaceutical, and industrial chemical industries.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
An Automatic Potato Powder Production Line is a fully integrated, intelligent industrial system designed for the continuous, large-scale production of high-purity potato starch and its derived products, like vermicelli or noodles, using a smooth process that includes cleaning raw materials, extracting starch, purifying it, drying, forming optional products, and automating packaging.
Intake of Raw Materials and Thorough Cleaning
Freshly picked potatoes are unloaded and fed into the system to start the process. The flow of raw tubers entering the line is managed by a hydraulic conveyor or regulated charger.The first crucial stage is thorough cleaning. The potatoes go through a multi-stage washing process that usually combines a high-pressure spray tunnel with a revolving drum washer. All dirt, clay, sand, and field debris are successfully eliminated in this way. In terms of technology, this process is just as important as the first cleaning of other root crops, such as sweet potatoes or cassava. To ensure that only clean potatoes move forward, advanced lines use trash and stone removal equipment to separate lighter items like vines from heavy pollutants like stones. In order to smooth out variations in the raw material supply and provide a consistent, uninterrupted flow to the following stage, the cleaned potatoes are thereafter kept in a sizable buffer hopper.
Breakdown of Cells and Extraction of Primary Starch
After being cleaned, the potatoes are sent to the stage of disintegration.Here, the objective is to release the starch granules by fully rupturing the potato cells. High-efficiency rasping machines or specialized grinding equipment are used to accomplish this. These devices work similarly to an ultra-high-speed, industrial-scale Hammer Mill or a coarse crusher made especially for processing tubers. They turn the potatoes into a slurry or fine, moist pulp. After being combined with water, this slurry—which contains soluble proteins, potato fibers (pulp), and starch granules—is pushed to the separation stage. Centrifugal screens or rotating sieves are commonly used for the initial separation of starch from the coarse fiber. While the fibrous pulp is dewatered and frequently utilized as animal feed or for the manufacture of biogas, the extracted starch milk—a mixture of water and starch—continues.
Starch Washing, Refining, and Purification
Fine fibers, soluble proteins, and other contaminants are present in the crude starch milk. The refinement procedure is multi-stage in order to get food-grade purity. To get rid of any leftover tiny fibers and sand particles, the milk initially goes through centrifugal separators or hydrocyclones. In a multi-stage (e.g., 12 to 18 steps) hydrocyclone battery, the core is purified. Here, fresh water is used to counter-current wash the starch milk. Centrifugal force powers this complex process, which effectively removes soluble proteins, sugars, and other contaminants, leaving behind a highly concentrated, pure starch slurry. The technique is equally accurate but focuses on separation, which is different from the grinding action of an airflow pulverizer or universal grinder.
Final Powder Production, Drying, and Dewatering
After that, the concentrated, purified starch slurry is dewatered. This is frequently accomplished with a vacuum belt filter or peeler centrifuge, which eliminates the majority of the free water and produces a wet starch cake with a moisture content of about 35–40%. After that, this cake is put into the drying apparatus. Flash drying is the most popular and effective technique. This high-speed airflow pulverizer-style dryer breaks up the wet cake and introduces it into a stream of heated air. As the starch granules pass through the drying duct, they are dried practically instantly. The starch’s natural quality is maintained by this quick drying.After cooling, the final dry starch powder may be gently ground or sieved, possibly with a vibrating pulverizer, to guarantee a consistent particle size. Similar to systems in flour, corn starch, or rice powder mills, the entire drying and powder handling section is enclosed and connected to a sturdy dust collector grinder or vacuum mill system to guarantee a safe, dust-free environment and to recover valuable product.
Vermicelli and Noodles as Optional Product Forming
Purified potato starch is the starting ingredient for lines that make vermicelli or starch noodles.In a mixing tank, it is automatically balanced with water and any allowed additives (such as for flexibility). After being heated (gelatinized), this slurry is cast or extruded using specialized shaping equipment to create thin sheets or strands. After being created, the noodles are chilled, dried in a controlled low-temperature dryer to develop texture, and then cut to length.
Packaging Automation and Intelligent System Management
The finished product is sent to the automated packaging area, regardless of whether it is packed noodles or pure potato starch powder. Powder is dosed into bags using weigh-fill machines or precise electric grinder-type auger fillers. Automatic weighing and bagging devices are employed for noodles. For hygienic reasons, the packing machines have contact parts made of stainless steel.A central computerized system (PLC/SCADA) controls the entire line, from the first charger to the palletizing robot. Feed rates, grinding intensity, separation efficiency, dryer temperatures, and packaging weights are all monitored and controlled by this system, which guarantees consistent quality, permits recipe management, and offers complete production traceability. The line complies with strict food safety regulations (GMP, HACCP) and is built with broad stainless steel surfaces that are easy to clean. Its core equipment is frequently certified (for example, the CE Certificate grinder for essential machinery). The Automatic Potato Powder Production Line is a prime example of high-capacity, dependable, and efficient food ingredient and product manufacture, from raw tuber to shelf-ready product.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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