Automatic Soy Sauce Paste production line Price
Soy Sauce Paste Process Flow
- Soy Washing Machine
- Soy Pealing and Cutting Machine
- Soy Drying Machine
- Soy Grinding Machine
- Soy Mixing Machine
- Soy Sauce Paste Powder Filling Machine
- Soy Sauce Paste Powder Packing Machine
Soy Sauce Paste Automatic Productino Line Design:
Automatic Soy Sauce Paste production line Price
The price of an automatic soy sauce paste production line ranges from $80,000 to $2,200,000, and its price is mainly determined by the annual production capacity, core brewing equipment configuration, degree of automation, biological control technology level and additional functional modules, which together determine the final investment cost and long-term economic benefits of the production line. An automatic soy sauce paste production line is a continuous and intelligent complete set of equipment specially designed for brewing soy sauce through microbial fermentation of raw materials such as soybeans and wheat. Different from physically blended sauces such as hot sauce and tomato sauce, soy sauce production is essentially a bio-brewing project. The core of its full automation lies in the precise environmental simulation and large-scale amplification of the two biological processes of koji making and fermentation, while realizing unmanned operation of the entire process of pressing, sterilization and filling. Modern soy sauce production lines have achieved closed-loop control of the entire chain from raw material warehousing to finished product delivery, with an overall automation rate exceeding 80% and a single-line annual production capacity of up to 300,000 tons. This article will elaborate on the price-related details of the automatic soy sauce paste production line in detail according to the six major sections of the brewing sequence, naturally integrating all required equipment terms into the paragraphs, with simple and easy-to-understand language and ensuring the total word count reaches 2000 words.
Price Impact of Raw Material Processing and Continuous Cooking System
The raw material processing and continuous cooking section is the first link of soy sauce brewing. Its goal is to ripen, sterilize and denature proteins of soybeans/soybean meal and wheat to provide an ideal substrate for koji making. The equipment configuration of this section is relatively fixed, but the price difference is obvious according to the processing capacity and degree of automation, which directly affects the overall price of the production line. The core equipment of this section is the continuous cooking equipment, which replaces the traditional batch cooking of atmospheric pressure pots and adopts a pipeline-type or auger-type continuous cooking system. Materials enter the cooking pipeline through a quantitative feeder, and indirect steam heating is used to realize starch gelatinization and moderate protein denaturation. The processing capacity can reach 10 tons of raw materials per hour, and the digestibility of cooked materials is stably above 90%.
The price of continuous cooking equipment varies greatly according to the processing capacity. The price of a small-scale continuous cooking system with a processing capacity of 2-3 tons per hour is about $15,000 to $35,000, which is suitable for small and medium-sized production lines; the price of a medium-scale system with a processing capacity of 5-8 tons per hour is between $40,000 and $80,000; the price of a large-scale system with a processing capacity of more than 10 tons per hour can reach $90,000 to $180,000, which is mainly used for large-scale production lines with an annual output of more than 100,000 tons. In addition, the heating method also affects the equipment price. The steam heating system is relatively cheap, with an additional investment of $8,000 to $20,000, while the electric heating system is more energy-saving and environmentally friendly, but the price is 30%-50% higher than that of the steam heating system, and a matching charger is needed to ensure stable power supply, with a charger price of $1,000 to $3,000.
The cooling and inoculation link also requires supporting equipment, and its price accounts for about 15%-20% of the total price of this section. After cooking, the materials are cooled to the appropriate temperature for seed koji (about 30-35℃) through air cooling or vacuum cooling. The air cooling equipment is relatively cheap, with a price of $5,000 to $12,000, while the vacuum cooling equipment has faster cooling speed and better effect, with a price of $15,000 to $30,000. Subsequently, the materials are continuously mixed and inoculated with roasted and crushed wheat flour and pure aspergillus oryzae spores through a flour mixer. The price of the flour mixer ranges from $8,000 to $20,000, depending on the mixing capacity and speed. The wheat flour crushing link usually uses a small grinder machine or Electric Grinder for small-batch crushing, and a 200KG grinder is often selected due to its small size and flexible operation, with a price of about $2,000 to $5,000. For large-scale production lines, a 500KG Grinder or Hammer Mill is used to improve crushing efficiency, with prices of $8,000 to $18,000 and $10,000 to $25,000 respectively. The entire process is completed in a closed pipeline, which effectively avoids the risk of bacterial contamination in open cooling. The closed pipeline is usually made of high-quality stainless steel to ensure corrosion resistance and food safety, which will increase the equipment cost by 10%-20%.
Price Impact of Disc Koji Making System
Koji making is the primary biological reaction stage for soy sauce flavor formation, and the fully automatic disc koji making machine is the core equipment of this link. As the key equipment affecting the flavor of soy sauce, the price of the disc koji making machine is relatively high, accounting for about 20%-25% of the total price of the production line, and the price difference is very obvious according to the size, degree of automation and functional compatibility. The main body of the disc koji making machine is a circular stainless steel shallow disc with a diameter of 15-20 meters. The bottom of the disc is equipped with a porous ventilation plate. The loading capacity of a single disc can reach 76 tons, and the annual production capacity of a single disc corresponds to about 180,000 tons of soy sauce.
The price of a disc koji making machine with a diameter of 15 meters is about $80,000 to $150,000, and the price of a machine with a diameter of 20 meters can reach $160,000 to $300,000. The automatic control system is an important part of the disc koji making machine, which directly affects the quality of koji making and the price of the equipment. The system collects real-time data such as product temperature, humidity, carbon dioxide concentration and oxygen content through a distributed sensor network. The PLC automatically adjusts the ventilation volume, koji turning frequency and disc rotation speed according to the set curve. The entire koji making cycle is about 40 hours, which can realize automatic feeding, automatic koji turning, automatic koji discharging, and automatic high-pressure water jet cleaning, disinfection and hot air drying after koji discharging. The price of the automatic control system ranges from $20,000 to $50,000, depending on the number of controllable parameters and the complexity of the system.
The process compatibility of the disc koji making system also affects the price. Modern disc systems can be compatible with two raw material systems: whole soybeans (Guangdong flavor) and defatted soybean meal (Japanese flavor), realizing multi-purpose of one machine. This compatible design will increase the equipment cost by 10%-15%. In addition, the koji making link also needs to be equipped with auxiliary equipment such as a Dust Grinder and a dust collector grinder to solve the problem of dust pollution during the processing of wheat flour and koji, with a single price of $3,000 to $8,000. Some high-end production lines will also be equipped with a cryogenic grinding machine to grind raw materials at low temperature, which can better retain the nutrients and active substances in the raw materials, with a price of $25,000 to $50,000.
Price Impact of Intelligent Fermentation and Enzymolysis System
The fermentation stage is the key link determining the quality and yield of soy sauce, and it is also the link with the highest technical content and the largest price difference in the entire production line. The focus of full automation is to solve the problem of uniformity of temperature field and dissolved oxygen field in large fermentation tanks above 200 tons. The core equipment of this section is the fermentation tank group, which adopts outdoor large-scale stainless steel fermentation tank groups with a single volume of more than 200 tons. The tank body is equipped with a fully automatic temperature control jacket, a bottom aeration device and a side-entry stirrer to realize the precise execution of a two-stage temperature curve: low temperature to inhibit acid production and constant temperature of 30℃ to promote protease enzymolysis.
The price of a single 200-ton intelligent fermentation tank is about $50,000 to $100,000, and a large-scale production line usually needs to be equipped with 5-10 such fermentation tanks, with a total investment of $250,000 to $1,000,000. The price of the temperature control jacket and aeration device is included in the fermentation tank, but the side-entry stirrer needs to be purchased separately, with a price of $8,000 to $20,000 per unit. The brewing microbial step-by-step inoculation control technology is a core process breakthrough in recent years. By screening dominant strains of traditional brewing, different functional microorganisms are inoculated step by step in different stages of fermentation to replicate the complex enzyme system and flavor profile of traditional sauce mash.
This technology, combined with the feedback data from on-line sensors (pH, temperature, dissolved oxygen, amino acid nitrogen) in the tank, is dynamically intervened by an expert system, which can increase the amino acid production rate of 200-ton fermentation tanks by more than 12%, and the composition of flavor substances is close to that of traditional pottery jar fermentation. The investment in this technology is between $30,000 and $70,000, including strain screening, equipment transformation and system debugging. The on-line monitoring density also affects the price. Advanced fermentation workshops are equipped with more than 2,000 on-line sensors in a single workshop, supplemented by a “fermentation process control and optimization expert system” to realize real-time diagnosis, prediction and control optimization of fermentation status. The investment in the on-line sensor network and expert system is between $40,000 and $90,000. In addition, the fermentation link also needs to be equipped with a universal grinder to grind auxiliary materials such as spices, which can grind various materials such as herb, dry ginger, licorice, black pepper and spice, with a price of $8,000 to $18,000.
Price Impact of Automatic Pressing and Raw Soy Sauce Extraction System
Separating the mature fermented sauce mash into raw soy sauce and sauce residue is the link with the highest difficulty in mechanical automation in the entire process. The equipment investment of this section is relatively large, accounting for about 15%-20% of the total price of the production line. The core equipment is the automatic continuous pressing line. The mainstream scheme adopts a fully automatic continuous pressing system. In the rough pressing stage, a screw press is used to remove most of the sauce; in the fine pressing stage, a belt-type continuous press or a plate and frame filter press is used for deep solid-liquid separation. The 1,400-ton soy sauce pressing automatic equipment line per cylinder is currently the largest sample of single-line processing capacity in the world.
The price of a small-scale automatic continuous pressing line with a daily processing capacity of 5-10 tons of sauce mash is about $30,000 to $70,000; the price of a medium-scale line with a daily processing capacity of 10-20 tons is between $80,000 and $150,000; the price of a large-scale line with a daily processing capacity of more than 20 tons, such as the 1,400-ton per cylinder pressing line, can reach $160,000 to $350,000. The screw press, as the core equipment of the rough pressing stage, has a price of $10,000 to $25,000; the belt-type continuous press has a higher pressing efficiency and better effect, with a price of $20,000 to $50,000; the plate and frame filter press is suitable for fine pressing of high-quality soy sauce, with a price of $15,000 to $40,000.
The post-processing process of raw soy sauce also requires supporting equipment, and its price accounts for about 10%-15% of the total price of this section. The raw soy sauce obtained by pressing is naturally clarified through multi-stage settling tanks, and then micron-level suspended particles are removed through a diatomite filter and a membrane ultrafiltration device. The price of the diatomite filter is $8,000 to $20,000, and the price of the membrane ultrafiltration device is $20,000 to $50,000. Some high-end lines introduce low-temperature cold sterilization technology to retain flavor substances, with an additional investment of $15,000 to $35,000. In addition, the sauce residue after pressing can be processed into feed or organic fertilizer through a Dry Fruit Powder Grinder Machine or airflow pulverizer. The Dry Fruit Powder Grinder Machine can grind the sauce residue into powder, with a price of $10,000 to $25,000; the airflow pulverizer has higher grinding efficiency, with a price of $20,000 to $45,000. The Air cooled crusher is also used to crush the sauce residue to prevent agglomeration, with a price of $8,000 to $18,000.
Price Impact of Ultra-High Temperature Instant Sterilization and Fully Automatic Filling
The ultra-high temperature instant sterilization and fully automatic filling section is the last link of soy sauce production, which is related to the shelf life and packaging quality of the finished product. The equipment configuration of this section is relatively standardized, but the price difference is obvious according to the production capacity and degree of automation. The core equipment of the sterilization link is the plate-type or tube-type ultra-high temperature instant sterilizer (UHT), which usually maintains at 115-135℃ for 3-10 seconds, and then quickly cools to room temperature. This process kills salt-tolerant yeasts and pathogenic bacteria while minimizing the loss of heat-sensitive aroma substances.
The price of a small-scale UHT sterilizer with a processing capacity of 1-2 tons per hour is about $15,000 to $35,000; the price of a medium-scale sterilizer with a processing capacity of 3-5 tons per hour is between $40,000 and $80,000; the price of a large-scale sterilizer with a processing capacity of more than 5 tons per hour is $90,000 to $180,000. The plate-type UHT sterilizer has a larger heat exchange area and higher efficiency, with a price 20%-30% higher than that of the tube-type sterilizer.
The high-speed filling line is the core equipment of the filling link. Modern soy sauce filling lines are fully enclosed rotary structures, with a single-line production capacity of 36,000 to 42,000 bottles per hour (based on 500ml). The filling process integrates automatic depalletizing of empty bottles, internal bottle cleaning, quantitative filling, automatic cap sorting and capping, vacuum capping/pressing, bottle drying, coding and other full processes. The price of a filling line with a production capacity of 10,000-20,000 bottles per hour is about $30,000 to $70,000; the price of a line with 20,000-36,000 bottles per hour is between $80,000 and $150,000; the price of a high-speed line with more than 36,000 bottles per hour can reach $160,000 to $300,000.
The on-line quality inspection link also needs to be equipped with corresponding equipment. The filling line is embedded with a machine vision inspection unit, which performs millisecond-level scanning and identification of filling liquid level, bottle mouth tightness, label pasting accuracy and coding clarity, and automatically rejects unqualified products to realize zero manual quality control on the production site. The price of the machine vision inspection unit is $15,000 to $35,000. In addition, the filling link also needs to be equipped with auxiliary equipment such as a bottle washing machine and a coding machine, with a total price of $8,000 to $20,000. The capping link uses a vacuum capping machine, with a price of $15,000 to $35,000, which can ensure the tightness of the bottle mouth and extend the shelf life of the product.
Price Impact of Intelligent Stereo Warehousing and Full-Process Traceability System
The intelligent stereo warehousing and full-process traceability system is an important part of modern large-scale soy sauce production lines, which can improve production efficiency and ensure food safety, but it will also increase the overall investment cost. The core equipment of the intelligent stereo warehousing is the stereo warehouse, which is an elevated shelf structure. The stacker and shuttle car automatically complete the entire process of finished product box warehousing, storage location allocation, inventory management and outbound loading under the instruction of the central scheduling system, realizing unmanned warehousing operations.
The price of a small-scale intelligent stereo warehouse with a storage capacity of 5,000-10,000 boxes is about $50,000 to $120,000; the price of a medium-scale warehouse with a storage capacity of 10,000-20,000 boxes is between $130,000 and $250,000; the price of a large-scale warehouse with a storage capacity of more than 20,000 boxes is $260,000 to $500,000. The stacker and shuttle car, as the core components of the stereo warehouse, have a single price of $20,000 to $50,000 and $10,000 to $25,000 respectively.
The digital management and control platform is the core of the full-process traceability system. The production line is equipped with an MMI/SCADA central control system, which displays real-time data of the entire process from raw material feeding to finished product delivery through a large-screen splicing. The system has a built-in batch traceability module, which can reversely trace the fermentation tank number, koji making batch, raw material supplier and key process parameters corresponding to each bottle of soy sauce, meeting the requirements of full transparency management of food safety. The price of the digital management and control platform ranges from $30,000 to $70,000, depending on the functions and data processing capacity. In addition, the traceability system also needs to be equipped with a large number of sensors and data collectors, with a total investment of $15,000 to $35,000. Some high-end production lines will also be equipped with additional equipment such as a Vacuum Mill and a high speed Dry Grinder to process raw materials and auxiliary materials, further improving product quality, with a total price of $30,000 to $70,000.
Other Factors Affecting the Price
In addition to the above factors, there are many other factors that affect the price of the automatic soy sauce paste production line. First, the brand and quality of the equipment. Well-known brands have higher product quality, more mature technology and better after-sales service (such as free installation, debugging, training and long-term supply of spare parts), so the price is usually 10%-20% higher than that of ordinary brands. For example, the CE Certificate grinder has passed the European safety and quality certification, with higher quality and safety standards, and the price is 20%-30% higher than that of ordinary grinders without certification. Second, the transportation and installation costs. The automatic soy sauce paste production line is composed of large-scale equipment, which needs professional transportation and installation teams to complete the work. The transportation and installation costs usually account for 5%-10% of the total price of the production line, depending on the distance between the equipment manufacturer and the enterprise and the difficulty of installation.
Third, the customization requirements. If the enterprise has special customization requirements, such as special production capacity, special product specifications (such as low-salt soy sauce, organic soy sauce) and special equipment configuration, the manufacturer needs to redesign and manufacture according to the requirements, which will increase the design and production costs, and thus the price of the production line. The customization cost usually accounts for 10%-15% of the total price. Fourth, the market supply and demand and policy factors. In the peak season of soy sauce production, the demand for the production line increases, and the price may rise slightly; in the off-season, the price may have a certain discount. In addition, the policy support of the local government for the food processing industry will also affect the actual investment cost of the enterprise, such as providing subsidies for the purchase of equipment.
In summary, the price of the automatic soy sauce paste production line is affected by many factors, including annual production capacity, core brewing equipment configuration, degree of automation, biological control technology level, intelligent warehousing and traceability system, brand and quality, transportation and installation costs, customization requirements, etc. When purchasing the production line, enterprises should comprehensively consider their own actual needs and fund budget, select the appropriate equipment configuration. For example, small enterprises with limited funds can choose small and medium-sized production lines equipped with small grinder machine, 200KG grinder and Electric Grinder; medium and large-sized enterprises with stable sales channels can choose large-scale production lines equipped with 500KG Grinder, CE Certificate grinder, Hammer Mill, Ultrafine Grinder and other high-power equipment, and configure intelligent warehousing and traceability systems to improve production efficiency and product competitiveness. At the same time, enterprises should also pay attention to the after-sales service of the equipment to ensure the stable operation of the production line and the long-term development of the enterprise.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
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Two Large Industrial Grinder Ready to Ship
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Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
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Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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Read More about Herb Grinder:
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