Automatic Turmeric Powder Production Line
Turmeric Powder Automatic Productino Line Design:x`
Automatic Turmeric Powder Production Line
A completely integrated and intelligent processing system, an automatic turmeric powder production line is made for the standardized, large-scale production of premium turmeric powder. It ensures productivity, uniformity, and product safety for the food, nutraceutical, and pharmaceutical industries by smoothly integrating washing, slicing, drying, grinding, sieving, and packaging into a continuous, automated workflow.
Receiving and Initially Processing Raw Materials
Consuming fresh turmeric rhizomes is the first step in the procedure.Usually, an automated charging or conveyor system feeds these into the plant, controlling the raw material flow to avoid overloading. The first crucial stage is thorough cleaning. Soil, debris, and surface contaminants are efficiently removed by an automated washing line, which frequently uses a mix of high-pressure water jets and bubbling tanks. This stage is just as important as processing other foods made from roots, such as ginger or cassava. After cleaning, the rhizomes are air-dried to eliminate surface moisture and make them ready for consistent slicing.
Accurate Slicing and Regulated Drying
The rinsed turmeric is then fed onto high-precision slicers.These devices, which are designed specifically for hard roots, work on a cutting-type basis, much like machinery used to prepare meat, mushrooms, or some fruits. They cut the turmeric into uniform, thin chips or bits. This consistent size is essential because it guarantees even and effective drying in the following step. The sliced turmeric goes through a multi-stage conveyor drier with carefully regulated airflow and temperature. This stage, which operates at mild temperatures (usually between 60 and 80°C), attempts to retain heat-sensitive bioactive chemicals like curcumin while lowering the moisture content to a shelf-stable level (generally below 8%). This method is similar to drying lines for herbs, tea, or bean-based products.
The Stage of Particle Size Reduction and Core Grinding
The turmeric slices are prepared for the crucial size reduction step once they have completely dried. This is where cutting-edge grinding technology shines. For early breakdown, the dry slices are frequently run through a hammer mill or a coarse crusher. The line uses specialized grinding equipment for ultimate refinement into a fine, uniform powder. A high-speed dry grinder or a universal grinder are frequently utilized. An Ultrafine Grinder or an airflow pulverizer may be incorporated to produce a very fine powder appropriate for high-end spice, medication, or supplement applications.These devices pulverize the material using high-impact or shear pressures without producing a lot of heat, which is essential for maintaining color and potency. Large, food-grade stainless steel surfaces are used in the construction of the grinding chamber and all contact components. The system is always connected to an effective dust collector grinder or a vacuum mill system in order to preserve a clean working environment and avoid product loss. From the 500KG grinder-scale primary mill to the final polishing grinding machine, this entire grinding module is made to adhere to hygienic requirements, which are frequently demonstrated by a CE Certificate grinder compliance.
Handling the Final Product, Purification, and Sieving
After being freshly ground, the powder is carefully sieved to guarantee consistency.The appropriate fine fraction is separated from any leftover coarse particles or agglomerates by sifting the powder using a vibrating pulverizer or a multi-deck vibrating pulverizer. Particles that are too big can be automatically recycled back into the grinding machine for further processing. Similar to the quality control used in the production of fine flour, salt, sugar, or rice flour, this process ensures that the final turmeric powder has a uniform mesh size. The refined powder is subsequently transported to temporary storage silos or hoppers, where it awaits packing, frequently using pneumatic systems that avoid segregation.
Automated Packaging and Intelligent Weighing
Completely automated packing is the last step. The powdered turmeric is fed into a weigh-fill machine or a precise auger filler similar to an electric grinder.Constructed with stainless steel contact components, these packagers precisely distribute a specified weight of powder into jars, pouches, or bags, among other containers. Similar to lines used to package coffee, peanut butter powder, or nutritional supplements, the technique is adaptable. The packaging line completes the conversion of raw rhizome into a consumer product that is ready for the store by integrating sealing, date-coding, and labeling.
Versatility, Compliance, and System Integration
One central Programmable Logic Controller (PLC) system controls the entire production line. To ensure consistent quality, it keeps an eye on and regulates every factor, including dryer temperature, grinding machine speed, and packaging weight.With closed systems to prevent contamination and easily cleaned surfaces, the line was developed with Good Manufacturing Practice (GMP) in mind. Whether it is used for black pepper grinder systems, licorice grinding machine setups, or dry fruit powder grinder machine applications, its design philosophy is similar to that of other sophisticated powder processing lines. Additionally, although it is set up especially for the spice sector, the basic grinding technology is similar to that used in specialized applications such as sturdy industrial weed grinders for biomass or cryogenic grinding machines for heat-sensitive chemicals or cannabis products. The Automatic Turmeric Powder Production Line sets the benchmark for contemporary food and spice processing by combining modules for washing, drying, grinding using a turbo grinder or Dust Grinder principle, and intelligent packaging. It produces products with remarkable efficiency and quality.
An Automatic Turmeric Powder Production Line is an advanced, closed-loop industrial system designed to maximize efficiency and minimize human intervention while processing raw turmeric rhizomes into a high-quality, uniform powder. Cleanliness, high production, and preservation of bioactive compounds like curcumin are the cornerstones of the entire process, guaranteeing a great product for the food, spice, supplement, and pharmaceutical industries.
Intake of Raw Materials and High-Efficiency Cleaning
The automated intake of raw turmeric is the first step in the procedure. To avoid overburden, the rhizomes are metered into the system via a controlled charger or feeding conveyor. A thorough, two-tiered cleaning procedure is the first crucial step. The turmeric is subjected to intense bubble agitation and high-pressure water jets (0.3–0.5 MPa). All soil, clay, and surface impurities are successfully eliminated in this way. This technology is just as comprehensive as those used for root vegetables like ginger or cassava. A high-speed centrifugal dryer quickly eliminates surface moisture after washing. In order to avoid sticking in the subsequent step and to prevent microbial growth, a surface water content of ≤3% must be achieved. This criterion is also essential when processing other food products, such as mushrooms or certain seeds.
Accurate Slicing for the Best Drying
After being cleaned and surface-dried, the turmeric is precisely sliced. The rhizomes are uniformly chopped into thin slices (1-5 mm) by a computer-controlled cutting type slicer with sharp, food-grade blades. This consistency is crucial because uniform drying is ensured by even thickness, which greatly increases thermal efficiency and lowers energy usage. The idea is comparable to slicing machinery that is calibrated for hard roots and utilized for some fruit, meat, or tobacco processing.
Gentle, Multi-Stage Drying to Maintain Potency
The center of the dehydration process, a multi-tiered belt dryer with controlled temperature zoning, receives the sliced turmeric.The slices go through heat zones that are gradually controlled, such as 60°C to 75°C and back to 65°C. This method carefully preserves heat-sensitive chemicals while removing moisture to a stable ≤8%. The controlled airflow management is crucial, however the air-cooled crusher concept is not applied here. Similar to drying valuable herbs, tea, or cannabis for medicine or chemical extraction, when active ingredient retention is crucial, this delicate drying process is crucial for maintaining color and potency.
Advanced Reduction of Particle Size and Grinding
The brittle turmeric slices can be reduced in size once they have completely dried. Usually, a coarse crusher or a hammer mill is used to initially break them down.However, specialist grinding machines developed for producing fine spices carry out the core grinding. An airflow pulverizer, ultrafine grinder, or turbo grinder is used to produce the required super-fine powder, which is frequently down to 75μm or 200 mesh. These devices pulverize the material using high-speed impact or shear forces instead of heat-producing friction. This is comparable to the technique found in a cryogenic grinding machine that is used to grind materials that are sensitive to heat, although in this case, the grinding is often done at ambient or controlled temperatures. To ensure no dust escape and maximum product yield, the entire grinding chamber—typically a big stainless steel assembly certified as a CE Certificate grinder—is connected to a strong dust collector grinder or vacuum mill under negative pressure. This configuration is similar to Dry Fruit Powder.This configuration is similar to those seen in the lines of black pepper grinders, licorice grinders, and dry fruit powder grinders.
Accurate Categorization and Closed-Loop Recycling
After that, the ground powder goes through a stage of precise classification. The powder is separated into various grades using a multi-deck sieve or vibrating pulverizer. A complete loop that increases final yield to 98 percent is created when oversized particles are automatically recycled via a pneumatic return system back to the grinding machine inlet for reprocessing. From making specialized chemical and metal powders to fine flour and corn starch, numerous powder businesses use this sort of screening and recycling.
Aseptic, Intelligent Packaging
The packaging station receives the completed, graded turmeric powder. Here, the powder is precisely dispensed into a variety of formats such as small 5g bags for retail spice markets or larger 10kg bags for industrial food production as an ingredient in rice dishes, coffee blends (as a supplement), or bean-based products using precision Electric Grinder-style auger fillers or weigh-fill machines constructed with stainless steel contact parts. The line can incorporate nitrogen flushing, which is also used for delicate products like peanut powder or seasam seeds, to displace oxygen before to sealing, greatly increasing shelf life by preventing oxidation.
Hygienic Design and System Intelligence
A centralized, user-friendly PLC (Programmable Logic Controller) system is in charge of this whole process. Every variable, including dryer temperatures, grinding machine speeds, package weights, and the storage of numerous recipes for various product requirements, is monitored and controlled. GMP (Good Manufacturing Practice) guidelines are taken into consideration when building the complete line. Because all product-contact surfaces are composed of polished, smooth stainless steel, contamination may be avoided and cleaning is possible. The line processes a food and medication-grade product, which is similar to the criteria needed for universal grinders used in pharmaceutical environments, therefore hygienic design is crucial.Closed-loop or purification systems are used to treat emissions and wastewater, guaranteeing environmental compliance. The Automatic Turmeric Powder Production Line is the epitome of contemporary, hygienic, and effective powder processing technology, from the first charging to the finished sealed packaging.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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