Automatic Zenith Industrial Powder Production Line
Zenith Industrial Powder Automatic Productino Line Design:
Automatic Zenith Industrial Powder Production Line
Automatic Zenith Industrial Powder Production Line refers to the automated industrial powder processing equipment system associated with Zenith (Shanghai Zenith Machinery Co., Ltd.), which is often confused with the misnomer “Zenit” (commonly mistranslated as “Zenith” in Chinese); in fact, there is no industrial powder production line brand named “Zenit” in public information, and Zenith mainly focuses on the production of automated lines for mineral powders such as ultra-fine limestone and calcite, while also having technical similarities with the waste rubber powder production line concerned in the user’s historical needs, integrating various machines such as charger, grinding machine and Electric Grinder, widely used in mineral processing, chemical industry, building materials and waste resource recycling fields, ensuring efficient, environmentally friendly and continuous production, and its core equipment is mostly made of stainless steel to meet strict industrial production standards.
Basic Definition and Brand Clarification of Automatic Zenith Industrial Powder Production Line
First of all, it is necessary to clearly clarify that there is no “Zenit Industrial Powder Production Line” in the existing public information; after multi-dimensional verification, “Zenit” is neither a manufacturer nor a technical brand of any industrial powder production line, and it is essentially a misnomer or misspelling. The user may confuse it with the homophonic and heterospelled international manufacturer Shanghai Zenith Machinery Co., Ltd.; the brand name of this company is spelled “Zenith”, not “Zenit”, and its main business is ultra-fine mineral grinding and coating production lines such as limestone and calcite, which are not rubber powder equipment, but there are many similarities in the overall structure and core technology of the production line with the waste rubber powder automatic production line concerned by the user. Automatic Zenith Industrial Powder Production Line, as a general term for industrial powder automatic processing equipment related to Zenith brand, is a complete automated production system, which is mainly divided into two categories according to the processed materials: one is mineral powder production line (the core business of Shanghai Zenith), which is used to process minerals such as limestone and calcite into ultra-fine powder; the other is the waste rubber powder production line that the user actually needs (which has no direct connection with Zenith brand, but has similar technical framework), which is used to recycle and process waste rubber products into recycled rubber powder. Both types of production lines adopt modular series design, and their core components are basically the same, mainly including raw material pretreatment system, crushing and grinding system, classification system, impurity separation system, automatic packaging system, automatic control system, and auxiliary equipment such as charger, conveyor belt, storage bin and coarse crusher. The charger is an essential auxiliary equipment of the production line, which is used to supply stable power to all electrical equipment such as Electric Grinder, crusher, classifier, control system and dust collector grinder; especially for high-power equipment such as 500KG Grinder, airflow pulverizer and high-speed crusher, the charger needs to provide sufficient and stable power to avoid equipment failure caused by insufficient power. The crushing and grinding system is the core part of the production line, and different types of grinding machines can be selected according to the type of processed materials and fineness requirements, such as herb grinder, Industrial Weed Grinder, small grinder machine, cryogenic grinding machine, Dry Fruit Powder Grinder Machine, dry ginger grinding machine, licorice grinding machine, black pepper grinder, Air cooled crusher, cassava grinding machine, 500KG Grinder, 200KG grinder, universal grinder, airflow pulverizer, Dust Grinder, Hammer Mill, Ultrafine Grinder, vibrating pulverizer, turbo grinder, dust collector grinder, Vacuum Mill, Electric Grinder and Dry Grinder. These grinding machines have different characteristics and application scenarios: small grinder machine is suitable for small-scale production or laboratory use, with small volume and simple operation, and can also be used for grinding small batches of food such as coffee, rice and flour; 200KG grinder and 500KG Grinder are suitable for medium and large-scale industrial production, with high production efficiency, which can grind 200KG and 500KG of raw materials per hour respectively, and are widely used in mineral processing and waste rubber recycling; cryogenic grinding machine is the core equipment for waste rubber powder production, which uses liquid nitrogen as the cold source to cool rubber particles to below -70℃, turning them from elastic state to brittle state, so as to realize ultra-fine crushing without thermal degradation, and can also be used for grinding heat-sensitive materials such as Medicine and food; Ultrafine Grinder, airflow pulverizer and Vacuum Mill are the core equipment for Zenith mineral powder production line, which can grind minerals such as limestone into ultra-fine powder with high purity, meeting the needs of coating and other high-end fields. Most of the core equipment in the production line is made of stainless steel, which has the advantages of corrosion resistance, wear resistance and easy cleaning, and can resist the corrosion of chemical substances in the production process and the wear of hard raw materials (such as minerals and metal impurities). Some key grinding equipment also has CE Certificate grinder to ensure that it meets international production standards and can be used safely and reliably. In addition, the production line can also be equipped with cutting type crusher and coarse crusher to pre-process raw materials: for minerals such as limestone, the coarse crusher can crush large ore into small pieces suitable for grinding; for waste rubber products, the cutting type crusher can cut them into 50-100mm block materials, which is convenient for subsequent drying and crushing; for food and agricultural products such as Peanut, Seasam, corn and wheat, the coarse crusher can also be used for preliminary crushing, with strong versatility. After simple adjustment and cleaning of equipment, the production line can also be used to grind other materials such as spice, tea, mushroom, bone, seeds, tobacco, salt, sugar, bean, meat and even cannabis (for legal industrial use), but it needs to replace corresponding grinding accessories and adjust parameters according to the characteristics of materials, such as using herb grinder to grind licorice and dry ginger, using black pepper grinder to grind spice, and using Dry Fruit Powder Grinder Machine to grind Peanut and Seasam.
Real Technical Framework and Detailed Production Process of Automatic Industrial Powder Production Line
Although there is no “Zenit Industrial Powder Production Line”, the automatic industrial powder production line related to Zenith brand (mineral powder line) and the waste rubber powder automatic production line that the user actually needs have mature technical frameworks and production processes; the following will focus on the detailed production process of these two types of production lines, fully expanding each link to ensure that the content is detailed and in line with industrial actual conditions. First of all, the production process of Zenith mineral powder automatic production line (taking ultra-fine limestone powder as an example) is scientific, rigorous and continuous, covering five major links: raw material pretreatment, crushing, ultra-fine grinding, classification, impurity separation and automatic packaging. The first major link is raw material pretreatment; the raw material is natural limestone ore, which is first sorted manually or mechanically to remove large impurities such as metal, soil and other sundries, so as to avoid damaging the subsequent equipment and affecting the purity of mineral powder. Then, the sorted limestone ore is sent to the coarse crusher for preliminary crushing, and the coarse crusher adopts a cutting type structure, which can quickly crush large ore into coarse materials with a particle size of about 50-100mm; the coarse crusher has strong versatility and can also be used to crush other minerals and even materials such as rice, corn and wheat. After preliminary crushing, the coarse materials are sent to the fine crusher through the conveyor belt for further crushing, and the particle size of the materials after fine crushing is reduced to ≤20mm, which ensures uniform and stable feeding of the subsequent grinding equipment. The second major link is ultra-fine grinding, which is the core link of Zenith mineral powder production line; the crushed limestone materials are sent to the storage bin by the hoist, and then evenly sent to the ultra-fine grinding host (such as XZM series ultra-fine grinder) by the vibrating feeder. The grinding host adopts high-speed motor drive, and the grinding roller and grinding disc rotate at high speed to crush and grind the materials into ultra-fine powder through impact, extrusion and shearing. In this link, Ultrafine Grinder, airflow pulverizer or Vacuum Mill is usually used to ensure that the fineness of mineral powder meets the requirements of coating and other fields; the 500KG Grinder is suitable for large-scale mineral powder production, with high production efficiency and stable operation. During the grinding process, the dust collector grinder plays an important role, which can collect the dust generated during the grinding process in time, avoid environmental pollution, and also prevent the dust from entering the operator’s body and endangering health. The third major link is classification; the ground mineral powder is driven by the fan air flow to enter the multi-stage turbo air classifier, which uses the principles of centrifugal force and aerodynamics to accurately separate mineral powder with different particle sizes, ensuring that the particle size of the finished product is uniform and meets the required specifications; the unqualified coarse particles are automatically returned to the grinding host for cyclic processing, realizing closed-loop control. The fourth major link is impurity separation; the classified mineral powder is sent to the magnetic separation equipment (permanent magnet drum or electromagnetic separator) to remove metal impurities mixed in the powder, so as to improve the purity of the finished product; at the same time, the pulse bag dust collector further collects the dust in the air, with a filtration efficiency of more than 99.9%, which meets the national environmental protection standards. The fifth major link is automatic packaging; the qualified mineral powder is sent to the automatic weighing and packaging system through the conveyor belt, which is controlled by PLC, with a precision of ±0.1%, supporting various packaging specifications such as 20kg/bag and 500kg/ton bag; finally, the fully automatic palletizer completes the bagging, sealing and stacking of the finished products, realizing unmanned operation. Next, the production process of the waste rubber powder automatic production line (the user’s actual demand) is introduced, which covers six major links: raw material pretreatment, drying, low-temperature crushing, airflow classification, magnetic separation and dust removal, cooling, screening and automatic packaging. The first major link is raw material pretreatment; the raw materials are waste rubber products such as waste tires, waste inner tubes and automobile door and window sealing strips. First, the waste products are sorted manually or mechanically to remove non-rubber impurities such as metal (steel wire), plastic and fabric; then, the sorted waste rubber is cut into 50-100mm block materials by a cutting type double-shaft shredder (the cutter is made of high-chromium alloy steel, with strong wear resistance), and the processing capacity is 3-8t/h. The second major link is drying; the block waste rubber is sent to the drying system to reduce the water content to below 1%, so as to ensure the stability of subsequent low-temperature crushing and avoid the problem of uneven crushing caused by moisture. The third major link is low-temperature crushing, which is the core link of waste rubber powder production; the core equipment is a cryogenic grinding machine with liquid nitrogen as the cold source. The dried block waste rubber is sent to the cryogenic grinding machine, and the liquid nitrogen cools the rubber particles to below -70℃, making the butyl rubber change from elastic state to brittle state; then, the brittle rubber particles are sent to a high-speed impact grinder (equipped with a high-speed motor), and through the repeated collision and shearing between the impeller and the toothed disc, the ultra-fine crushing of the rubber is realized, which can avoid the thermal degradation of the rubber and maintain the integrity of its molecular structure. In this link, different grinding machines can be selected according to the required fineness: if ordinary fineness rubber powder (20-80 meshes) is needed, a universal grinder, Hammer Mill or Dry Grinder can be used; if ultra-fine rubber powder (80-200 meshes or finer) is needed, an Ultrafine Grinder, airflow pulverizer or turbo grinder can be used. The 200KG grinder is suitable for medium-scale waste rubber recycling enterprises, and the small grinder machine is suitable for small-scale recycling stations. The fourth major link is airflow classification; the coarsely crushed rubber powder is sent to the multi-stage turbo airflow classifier, which accurately separates rubber powder with different particle sizes of 5-100 meshes, and the unqualified coarse particles are automatically returned to the low-temperature crushing unit for cyclic processing, with a classification accuracy of ±2 meshes and a processing capacity of 1-5t/h. The fifth major link is magnetic separation and dust removal; the classified rubber powder is sent to the permanent magnet drum to remove steel wire and other metal impurities (the magnetic field strength is ≥0.4T), and the pulse bag dust collector collects the dust generated in the whole production process (the air volume is 10,000-20,000m³/h), realizing zero dust emission. The sixth major link is cooling, screening and automatic packaging; the rubber powder after magnetic separation and dust removal is sent to the air-cooled system or vibrating fluidized bed to cool down to room temperature, then sent to the multi-layer vibrating screen to remove too long, too short or agglomerated particles, ensuring the consistency of particle size; the qualified rubber powder is sent to the automatic packaging system to complete weighing, bagging and sealing, with a packaging speed of 500-1000 bags per hour. In the entire production process of both types of production lines, the automatic control system plays a leading role; the system adopts a PLC touch screen man-machine interface, which is easy and intuitive to operate. The operator can set and store relevant production parameters through the panel, and the system is also equipped with a fault self-diagnosis function, which can timely remind the operator of equipment faults and fault causes, helping to quickly eliminate faults and ensure the stable operation of the production line.
Key Technical Characteristics and Advantages of Automatic Industrial Powder Production Line
Whether it is the Zenith mineral powder automatic production line or the waste rubber powder automatic production line, they have many outstanding key technical characteristics and advantages, which are widely favored by industrial enterprises and conform to the development trend of modern industrial production. First of all, it has a high degree of automation and intelligence. The whole production line realizes the full automation of the whole process from raw material pretreatment to finished product packaging through the PLC full-automatic control system, which greatly reduces manual intervention, reduces labor intensity, and is suitable for large-scale continuous production. For example, Zenith mineral powder production line adopts PLC one-key fineness adjustment and continuous coating technology, which is easy to operate; the waste rubber powder production line realizes unmanned operation in the whole process of feeding, crushing, packaging and other links, and the number of operators required is greatly reduced – a medium-sized production line only needs 3-5 operators to complete the whole production process. The system also has functions such as parameter storage, fault self-diagnosis, remote monitoring and data statistics, which is convenient for operators to manage the production line in real time. Secondly, it has high production efficiency and stable product quality. The production line adopts high-efficiency crushing and grinding equipment, such as 500KG Grinder, airflow pulverizer and high-speed crusher, which have high production efficiency; the daily production capacity of Zenith mineral powder production line is 2-5t/h, and the daily production capacity of waste rubber powder production line is 3-10 tons, which can meet the production needs of enterprises of different scales. The classification link adopts a high-precision turbo classifier, which can accurately control the particle size of the finished product, ensuring that the particle size is uniform and the product performance is stable; the impurity separation system (magnetic separation + dust removal) can effectively remove metal impurities and dust, improving the purity of the finished product – the purity of Zenith ultra-fine mineral powder is high, and the ash content of waste rubber powder is less than 0.3%, which can meet the needs of different application fields. Thirdly, it has excellent environmental protection performance. The whole production line adopts a closed structure, which can reduce dust pollution and odor emission; the dust collector grinder, pulse bag dust collector and other equipment collect the dust generated in the production process in time, realizing zero dust emission and meeting the national environmental protection standards and modern green factory standards. The waste rubber powder production line adopts a closed-cycle cooling system, with no waste water and waste gas emission, and the energy consumption is 15% lower than the industry average; the Zenith mineral powder production line adopts energy-saving motors and green processing technology, which can reduce energy consumption and production costs, in line with the concept of energy conservation and environmental protection. Fourthly, it has strong flexibility and adaptability. The production line can adjust the grinding and classification parameters according to the required fineness of the finished product, meeting the needs of different application fields; for example, Zenith mineral powder production line can process minerals such as limestone, calcite and kaolin into powder of different fineness, which is used in coating, building materials and other fields; the waste rubber powder production line can produce rubber powder of 5-200 meshes, which is used in modified asphalt, waterproof coiled materials and other fields. By replacing the grinding components and adjusting the equipment parameters, the production line can also process other materials such as food, Medicine, chemical raw materials and metal powder; for example, it can use herb grinder to grind medicinal materials such as licorice, use Dry Fruit Powder Grinder Machine to grind food raw materials such as Peanut and Seasam, and use black pepper grinder to grind spice, with strong versatility. In addition, the production line supports customized production, which can adjust the equipment configuration and production parameters according to the actual needs of customers, adapting to small and medium-sized enterprises and large industrial users. Fifthly, it has the advantages of wear resistance, durability and easy maintenance. Most of the core equipment in the production line is made of stainless steel, which has strong wear resistance and corrosion resistance, and can resist the wear of hard raw materials and the corrosion of chemical substances in the production environment, with a long service life. The equipment adopts a modular design, which is convenient for disassembly, assembly and maintenance; the vulnerable parts (such as grinding roller, grinding disc, cutter) are standardized, which is convenient for replacement, reducing maintenance time and maintenance costs. Some key grinding equipment such as CE Certificate grinder also has strict quality assurance, which can reduce the frequency of equipment failure and ensure continuous production.
Domestic Mainstream Suppliers, Production Efficiency and Application Scope
At present, there are many mature mainstream suppliers in the field of automatic industrial powder production line in China, which can provide professional equipment and technical solutions for different types of industrial powder production. First of all, for the mineral powder production line related to Zenith brand, Shanghai Zenith Machinery Co., Ltd. is a representative enterprise; the company is located in Shanghai, mainly producing XZM series ultra-fine grinders and mineral powder coating production lines, specializing in the processing of minerals such as limestone and calcite, with the core advantage of PLC one-key fineness adjustment and continuous coating technology, and the production capacity is 2-5t/h, which is widely used in the coating and building materials industries. Secondly, for the waste rubber powder automatic production line (the user’s actual demand), the mainstream domestic suppliers include Zhengzhou Donghong Machinery Equipment Co., Ltd., Qingdao Shunfuchang Rubber Machinery Manufacturing Co., Ltd., Jiangyin Huixu Powder Machinery Manufacturing Co., Ltd. and Yixing Taihe Machinery Co., Ltd. Zhengzhou Donghong is located in Zhengzhou, Henan Province, with its core product being the DHFS series tire processing production line, which realizes full-process automation, supports multi-level particle size of 8-80 meshes, and is equipped with a patented double-shaft shredding + intelligent sorting system; Qingdao Shunfuchang is located in Qingdao, Shandong Province, mainly producing waste tire rubber powder production lines, integrating low-temperature crushing and airflow classification, with energy consumption 15% lower than the industry average; Jiangyin Huixu is located in Jiangyin, Jiangsu Province, specializing in liquid nitrogen frozen rubber grinders, which can produce ultra-fine rubber powder with fineness above 200 meshes and temperature control accuracy of ±2℃; Yixing Taihe is located in Yixing, Jiangsu Province, producing YMP series拉杆式 ultra-fine grinders, suitable for deep processing of recycled rubber powder, supporting continuous feeding and online particle size detection. The production efficiency of automatic industrial powder production line varies according to the production scale, equipment configuration and processed materials. For small-scale production lines equipped with small grinder machine or 200KG grinder, the daily output can reach 3-5 tons, which is suitable for small-scale enterprises and recycling stations; for medium and large-scale production lines equipped with 500KG Grinder, cryogenic grinding machine, airflow pulverizer and multiple grinding hosts, the daily output can reach 5-10 tons or even higher, which is suitable for large-scale industrial enterprises. For example, the spiral grinder provided by some small suppliers has a single output of 3.5t per hour, with a low price, which is suitable for small-scale recycling stations; the SMD-1000 type grinder provided by some medium-sized suppliers has an output of 1500-2000kg per hour, which can meet the production needs of medium-sized enterprises. Compared with the traditional semi-automatic production mode, the production efficiency of the automatic production line is increased by more than 8 times, and the labor cost is greatly reduced. The application scope of automatic industrial powder production line is very wide, covering mineral processing, chemical industry, building materials, waste resource recycling, food, Medicine and other fields. First of all, in the field of mineral processing, Zenith mineral powder production line processes minerals such as limestone and calcite into ultra-fine powder, which is used in coating, plastic modification, rubber modification and other fields, improving the performance of products and reducing production costs. Secondly, in the field of waste resource recycling, the waste rubber powder production line recycles waste rubber products into recycled rubber powder, which is used in modified asphalt (road paving, improving the high-temperature stability and low-temperature crack resistance of asphalt), building waterproofing (production of butyl tape and self-adhesive coiled materials), automobile NVH materials (shock pads and sound insulation materials) and recycled rubber products (shoe soles and hoses), realizing the recycling of waste resources and reducing environmental pollution. Thirdly, in the field of food and agricultural products, the production line can grind food raw materials such as Peanut, Seasam, corn, wheat, rice, coffee, tea, spice, salt and sugar into powder through simple adjustment, which is used in food processing and condiment production; for example, using Dry Fruit Powder Grinder Machine to grind Peanut into peanut powder, using universal grinder to grind wheat into flour, and using black pepper grinder to grind black pepper into spice powder. Fourthly, in the field of Medicine and chemical industry, the production line can grind medicinal materials such as licorice and dry ginger into powder (using herb grinder), grind chemical raw materials into fine powder, and grind metal into metal powder, which is used in pharmaceutical production and chemical reaction, improving the reaction efficiency and product quality. In addition, the production line can also be used to grind materials such as mushroom, bone, seeds, tobacco and meat, with strong versatility. With the continuous development of modern industry and the increasing emphasis on environmental protection and circular economy, the demand for automatic industrial powder production line is increasing, and it will have a broader development prospect in the future. It can not only help enterprises improve production efficiency, reduce production costs and enhance market competitiveness, but also promote the upgrading and development of related industries and the recycling of waste resources, creating greater economic and social benefits.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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