Garlic Powder Grinding Machine

The food, pharmaceutical, chemical, and condiment sectors all make extensive use of garlic powder, which is produced by a machine specifically made to grind dried garlic slices or dehydrated garlic grains into a fine powder. This type of equipment can grind garlic into 60–500 meshes or even finer thanks to ultra-fine grinding technology, guaranteeing that the product particles are homogenous, devoid of contaminants, and keep the original flavor and nutritional components of garlic. In contrast to regular herb grinders, black pepper grinders, or dry fruit powder grinders, the Garlic Powder Grinding Machine is made specifically for the properties of dried garlic, which require stringent fineness control and are easy to maintain flavor.Small grinders for tiny labs and workshops are among them, as are massive industrial machines like the 500KG grinder. To ensure food and pharmaceutical hygiene, all parts that come into contact with materials are constructed of stainless steel. They can also be used in conjunction with other pieces of equipment, including an air-cooled crusher, dust collector grinder, and charger, to maximize production efficiency and operational safety.

Key Types and Operational Guidelines

There are three primary types of garlic powder grinding machines based on the varying processing needs of garlic powder and the demands of different industries.Each kind can be chosen based on the real fineness needs, production capacity, and raw material status (fresh or dried garlic). Each type has unique structural features, working principles, and relevant scenarios.
While all of these machines use high-speed grinding technology, their structural designs and grinding techniques vary. In contrast to common grinding tools like an industrial weed grinder and a cannabis grinder, they are more specialized than a general-purpose grinder and concentrate on maintaining the nutritional value and flavor of garlic while guaranteeing fine grinding.

Screenless Ultra-Fine Grinder

Large-scale food and condiment production frequently uses this popular kind of garlic powder grinding machine. It uses a wind-selection classification structure, which combines classification and grinding, and it can provide particle size control without a screen, preventing screen clogging, a major issue with standard grinders.

Principle of Operation

The Garlic Powder Grinding Machine crushes garlic materials by using the impact and shearing between fixed gear rings and fast spinning blades. When the dried garlic slices or dehydrated garlic grains are placed within the grinding cavity, they are rapidly reduced to tiny pieces by the high-speed spinning blades.

A speed-adjustable impeller regulates the powder fineness after the crushed particles are forced into the classification chamber by negative pressure air flow. The powder that satisfies the fineness criterion is gathered, while the powder that doesn’t is sent back to the grinding cavity for additional grinding. Although it is mainly focused on delicate garlic materials, its operation is comparable to that of an airflow pulverizer and turbo grinder.

Principal Benefits

The main benefit is the screenless design, which essentially eliminates the issue of garlic powder-induced screen clogging and allows for continuous production. It is appropriate for large-scale industrial production lines and can operate continuously for 24 hours a day, which significantly increases production efficiency.

It also features easy maintenance, low noise, and homogeneous particle size. The tight grinding structure can lessen the loss of nutritious components while successfully preserving the garlic’s original flavor. It is composed of stainless steel, which satisfies the hygienic requirements of food processing since it is easy to clean, corrosion-resistant, and wear-resistant. In order to provide a steady power supply over extended periods of time, certain large versions additionally come with a charger.
The Turbo Grinder

This is an expensive kind of garlic powder grinding machine that is mostly used to produce food-grade or pharmaceutical-grade garlic powder that needs to be extremely fine. Compared to the fineness of a typical dry grinder or electric grinder, it can adjust the output particle size between 4 and 180 microns.

Principle of Operation

It generates powerful centrifugal force by using the main shaft to cause the turbo to rotate at a high speed. The garlic ingredients are continuously rubbed and collided in the grinding chamber by centrifugal force, which gradually turns them into an incredibly fine powder. Because the turbo’s rotation speed is changeable, it is possible to customize the powder’s fineness.

Its operation is comparable to that of a vacuum mill and vibrating pulverizer, which can guarantee the powder’s consistency and fineness.In addition to preventing the volatilization of garlic taste and the contamination of external pollutants, the closed cavity in which the grinding process is conducted can also be utilized in conjunction with a dust collector grinder to minimize dust pollution.

Qualities and Applicability

Garlic powder utilized in upscale condiments, garlic extract raw materials, and capsule fillers are examples of food or pharmaceutical grade garlic powder that can be produced with it. It can meet the exacting standards of the pharmaceutical and luxury food industries because of its grinding precision, which is on par with an ultrafine grinder.

With steady performance and excellent production efficiency, it satisfies GMP requirements and CE Certificate grinder qualification. Food-grade stainless steel, which is innocuous and non-toxic, is used to make the parts that come into touch with materials, guaranteeing the product’s safety and cleanliness. In tiny batches, it can also grind other fine powdered items like medicine and spices.
Beater for Coarse Crushing

The two dry grinding machines mentioned above are not the same as this particular type of garlic powder grinding machine. It can grind fresh garlic or garlic cloves with a high water content into a paste that is utilized in deep processing areas including the extraction of allicin and the creation of garlic oil.

Principle of Operation

It crushes fresh garlic using a high-speed revolving beater. The garlic cloves are broken into paste by the beater’s rapid collisions and shearing. The processing procedure is made simpler by the fact that, unlike dry grinding equipment, it can process fresh garlic without requiring it to be dried beforehand.

Although it is more focused on high-moisture materials, its operation is comparable to that of a cutting type grinder and a hammer mill. The apparatus has a discharge mechanism that allows the garlic paste to be released straight into the air, making it easy to use for further deep processing steps like extraction and separation.

Qualities and Applicability

Its ability to process fresh garlic with a high water content and produce a paste instead of a powder is its most notable feature. In contrast to the application scenarios of standard garlic powder grinders, it is mostly utilized in deep processing applications including allicin extraction, garlic oil preparation, and garlic paste manufacture.

It is easy to use, has a straightforward design, and requires little upkeep. The components that come into contact with materials are composed of stainless steel, which satisfies the hygienic standards of food processing since it is easy to clean and resistant to corrosion. In small quantities, it can also be used to grind other high-moisture commodities like meat and mushrooms.

Fundamental Performance Measures (Using Common Models as Examples)

The grinding effect, production efficiency, and range of applications of a garlic powder grinding machine are directly determined by its performance characteristics. Equipment selection must be based on actual production needs, which is the same as choosing an industrial weed grinder or cassava grinding machine based on material properties. The standard specifications of industrial-grade garlic powder grinding machines are as follows.

Particle sizes in the feed and output

Typically, the Garlic Powder Grinding Machine’s feed particle size is less than 15 mm. To increase grinding efficiency and prevent damage to the equipment’s grinding components, it is advised to pre-crush dry garlic slices or dehydrated garlic grains larger than 15 mm using a coarse crusher.

The output particle size can be chosen based on various application circumstances and ranges from 60 to 500 meshes (about 4 to 250 μm). For instance, regular condiments work well with 60–120 meshes, food additives work well with 120–300 meshes, and pharmaceutical raw ingredients work well with 300–500 meshes. This fineness adjustment is comparable to that of a dust and black pepper grinder.

Capacity of Production and Motor Power

Depending on the model, the Garlic Powder Grinding Machine’s production capacity varies significantly, ranging from 10 to 2500 kg/h. Similar to the output of a small grinder machine, small-scale machines with a production capacity of 10–100 kg/h are appropriate for small workshops, labs, and condiment companies.

For large-scale food and condiment businesses, large-scale industrial versions with a production capacity of more than 1000 kg/h—equivalent to the output of a 500KG or 200KG grinder—are appropriate. The manufacturing capacity is matched by the motor power, which ranges from 3.25 to 200kW. To ensure effective grinding, high-power motors can rotate the grinding components at a fast speed.

Equipment Material and Voltage

380V industrial voltage is typically used by industrial-grade garlic powder grinding machines, making them appropriate for large-scale production lines. It is also possible to customize small-scale models for labs or small workshops to 220V ordinary voltage, which is easy for connecting to a regular power source and doesn’t require a special charger.

All of the equipment is made of stainless steel, which complies with GMP regulations. Garlic powder is safe and hygienic since stainless steel is non-toxic, innocuous, resistant to wear and corrosion, and can prevent material contamination. This substance is the same as that found in food processing tools including dry fruit powder grinders, rice grinders, and flour grinders.

Function of Customization

To accommodate the integration requirements of various production lines, several garlic powder grinding machines allow for the adjustment of external dimensions and production capacity configuration. For instance, the equipment’s external dimensions can be changed based on the size of the production workshop, and the production capacity can be tailored to the real production requirement.

This modification feature increases the equipment’s adaptability and suitability for various user groups. It may be matched with appropriate equipment for both large-scale industrial production and small-scale laboratory study. Depending on requirements, it can also be modified to include extra features such a cooling mechanism and a dust collection grinder.

Situations for Applications

The food, pharmaceutical, chemical, and condiment sectors are just a few of the many applications for the garlic powder grinding machine. It can achieve the multipurpose use of garlic and satisfy the diverse processing requirements of different industries. The equipment often satisfies the hygienic and environmental protection standards of contemporary food processing because of its closed operation, minimum dust emission, and ease of cleaning.

The Food Sector

The most significant application situation for the Garlic Powder Grinding Machine is the food industry. Instant garlic powder, compound sauces, and convenience food ingredients—all of which are frequently utilized in fast food, catering, and home cooking—are its primary uses.

With its consistent particle size and potent flavor, the garlic powder produced by the Garlic Powder Grinding Machine may be added straight to meals, soups, seasonings, and other foods to enhance their flavor. Additionally, it can be combined with sugar, salt, spices, and other ingredients to create compound condiments, which are easy to use and well-liked by customers. It can also be used to process mixed food ingredients in conjunction with a dry fruit powder grinder machine.

Condiment Businesses

The Garlic Powder Grinding Machine is a crucial piece of equipment for condiment businesses who want to produce standardized garlic powder products on a wide scale. It can achieve continuous and automated production, guarantee the consistency and stability of the quality of garlic powder, and satisfy the demand from a big market.

By integrating a large-scale garlic powder grinding machine (such a 500 kg grinder) into the production line, automatic feeding, grinding, classification, and collection can be achieved, significantly increasing production efficiency and lowering labor costs. It has a dust collector grinder to lessen dust pollution and guarantee a hygienic working environment.

Good Nutrient Retention and Flavor

By using a closed grinding structure and a sensible cooling design, the Garlic Powder Grinding Machine can effectively lower the temperature rise during the grinding process, prevent the flavor of garlic from volatilizing and nutritional components from being lost, and guarantee that the processed garlic powder keeps its original flavor and nutritional value.

In contrast to standard Hammer mills and coarse crushers, which can easily result in high temperatures and flavor loss, garlic powder grinding machines—particularly the turbo and ultra-fine grinders, which have superior temperature control effects akin to cryogenic grinding machines—can effectively address these issues.

Accurate Fineness Management

The output particle size can be freely adjusted using a range of fineness adjustment methods, from 60 meshes to 500 meshes or even finer, depending on the needs of various applications. The consistent particle size satisfies the quality standards for garlic powder set by various industries.

Compared to regular herb grinders and universal grinders, the accuracy of fineness control is significantly higher thanks to the wind-selection classification and frequency conversion control technology. It can satisfy the exacting standards for product quality set by the food, pharmaceutical, and other industries.

Strong Adaptability

The Garlic Powder Grinding Machine is capable of grinding not only garlic but also dry ginger, licorice, spices, seasam, peanuts, beans, wheat, corn, coffee, rice, and tea. In small-batch processing, it can take the place of the dry ginger, licorice, and black pepper grinders, increasing the equipment’s utilization rate.

Different machine types may process different ingredients and produce different products (paste or powder), which can satisfy users’ multipurpose needs and save the cost of equipment investment. Although it is primarily intended for food-grade processing, it may also grind small amounts of non-food materials like seeds and bone powder.

In summary, the Garlic Powder Grinding Machine is a high-tech piece of equipment specifically made for processing garlic. It can efficiently turn dried garlic into premium powder with varying levels of fineness, and it is utilized in many different industries. It is possible to increase production efficiency, lower costs, and guarantee product quality by choosing the right model based on actual needs. The equipment’s service life can be increased by routine maintenance, such as cleaning the inner cavity, inspecting the charger, and replacing worn-out components.