Automatic Metal Powder Production Line
Metal Powder Process Flow
- Metal Washing Machine
- Metal Pealing and Cutting Machine
- Metal Drying Machine
- Metal Grinding Machine
- Metal Powder Mixing Machine
- Metal Powder Filling Machine
- Metal Powder Packing Machine
Metal Powder Automatic Productino Line Design:x`
Production Line for Automatic Metal Powder
For vital industries like additive manufacturing and powder metallurgy, an Automatic Metal Powder Production Line is a highly integrated, intelligent system that converts raw metal materials into premium finished powder products through a continuous, unmanned process. This greatly improves efficiency, consistency, and safety.
System Initiation and Raw Material Handling
The careful management of raw materials is the first step in the production process. An automated charger or feeding device loads metal ingots, grains, or specially prepared feedstock into the system.This step may entail the initial weighing and pre-mixing of various metal elements or compounds for specific applications, such as creating composite or pre-alloyed powders. After that, the raw material is ready for the stage of powder generation, which may entail direct comminution or melting. This first stage is crucial because it establishes the exact chemical basis for the finished product. As with processing delicate chemicals, medications, or high-purity food items like wheat or sugar, precise, contamination-free handling is essential in this situation.
Atomization and Size Reduction at the Heart of Powder Production
Bulk metal is turned into powder at this stage, which is the technological center of the line. Numerous cutting-edge techniques are used, each appropriate for a particular material and set of end-use specifications. Gas atomization creates highly spherical powders with exceptional flowability, which are crucial for 3D printing, by melting the metal and breaking up the molten stream with high-pressure inert gas (such as argon). High-pressure water jets are employed in water atomization, which produces more irregular and economical powders that are frequently utilized in traditional powder metallurgy. The Plasma Rotating Electrode Process (PREP) is used for high-performance, reactive metals such as titanium alloys.
In addition to these atomization processes, mechanical procedures are essential, particularly when working with alloys, fragile metals, or creating composite powders. Here, heavy-duty machinery is used, such as specialist grinding machines or industrial ball mills. Advanced technologies such as cryogenic grinding machines are utilized to create metal powders that are ultra-fine or nano-sized. Liquid nitrogen is used in this process to embrittle the metal, which reduces the particle size with less heat generation and oxidation. This method is especially useful for processing heat-sensitive spice ingredients, such as licorice root or black pepper. Large, stainless steel components are usually used to build the production chambers for these processes in order to endure high temperatures and avoid contamination. Many important equipment need a CE Certificate grinder or other comparable international standard in order to be accepted by the market.
Classification, Sizing, and Dedusting of Powders
Particle sizes in the initial powder are widely distributed. As a result, it is transmitted to accurate classification systems. Initial coarse separation is accomplished by vibrating screens or pulverizers. Airflow pulverizers or air classifiers are the industry standard for high-precision aerodynamic sizing, which is essential for applications such as Metal Injection Molding (MIM). These units, such as 15–53 microns, ensure a strictly regulated distribution by separating particles according to size and mass. For additional reduction, oversized particles are automatically recycled back to a coarse crusher or grinding mill. The central dust extraction unit, also known as the dust collector grinder, is an essential supporting system.As essential to the manufacturing of metal powder as it is to any food processing line handling tea, coffee, or powdered spices, this system collects fine airborne particles, guaranteeing a safe workplace, optimizing product yield, and eliminating cross-contamination between batches.
Post-processing: homogenization, de-agglomeration, and drying
Powders frequently need additional processing, depending on the manufacturing process. For example, water-atomized powders need to be thoroughly dried in rotary dryers or vacuum ovens to eliminate any remaining moisture. A mild hammer mill or a specially designed Ultrafine Grinder can be used to gently de-agglomerate particles that have become weakly sintered or agglomerated.Accurate and uniform blending is crucial for producing bespoke alloy mixes or MIM feedstocks. Ribbon blenders, double-cone mixers, and big stainless steel V-blenders accomplish this. These mixers use lubricants, binders, or other elemental powders to homogenize the base metal powder. From blending chemical compounds to producing constant spice mixes or powdered nutritional supplements (food/medicine), many other businesses share the underlying issue of achieving a completely uniform mixture.
System Control, Quality Gates, and Automated Packaging
The completed and verified powder is delivered to packaging stations that are completely automated. To preserve product purity, these are usually big, enclosed modules made of stainless steel. The powder is precisely dispensed into final containers like drums, canisters, or specially made cartridges for 3D printers using precision filling equipment like auger fillers or vacuum mill-assisted fillers. Many lines incorporate inert gas (such as nitrogen) purging equipment into the packing process to stop oxidation during storage.Capping, labeling, and coding are all seamlessly integrated into the packaging line. The packaged product goes through check-weighers and high-sensitivity metal detectors as a last quality check. A centralized Supervisory Control and Data Acquisition (SCADA) and Programmable Logic Controller (PLC) system controls the entire production line, from the first charging to the last sealing operation. This enables production runs that are fast, dependable, and completely traceable, satisfying the demanding requirements of modern manufacturing sectors. Though adapted for the particular difficulties of metal materials, this degree of integrated automation, sanitation, and control is comparable to the sophistication seen in contemporary food and pharmaceutical (Medicine) powder processing lines.
Production Line for Automatic Metal Powder
The process chain of “powder production, classification, mixing, and packaging” is seamlessly automated in an automatic metal powder production line. The most crucial steps that directly determine the powder’s performance for advanced applications are powder creation and precise sizing.
System Feed and Raw Material Handling
Raw materials, which could be recycled scrap, rods, or metal ingots, are handled carefully to start the process. An automated bulk charger or feeding system is used to add this material to the manufacturing stream. This step may entail precisely weighing and pre-blending various metal elements or compounds to create certain alloys or composite powders while guaranteeing the proper feedstock chemistry. After that, the material is ready for the melting or size reduction phase. This first handling is a fundamental phase that is just as important for guaranteeing the purity of the finished product in the manufacturing of metal powder as it is in the processing of valuable chemicals, pharmaceuticals (medicine), or food items like rice or flour.
Atomization and Milling at the Core of Powder Manufacturing
Bulk metal is turned into powder at this stage. Gas atomization is perfect for 3D printing since it melts the metal and breaks the stream into tiny, spherical droplets that form into powder using high-pressure inert gas. High-pressure water is used in water atomization to create more asymmetrical and economical powders. The Plasma Rotating Electrode Process (PREP) is used for high-performance alloys. Mechanical techniques are also essential. Heavy-duty machinery, such as ball mills or specialist grinding machines, is utilized for fragile metals or composite powders.Advanced cryogenic grinding machines are used to create ultra-fine or nano-metal powders. Liquid nitrogen embrittles the metal, enabling finer size reduction with less heat. This method is also highly valued when grinding heat-sensitive spices like licorice root or black pepper. Large, stainless steel components are usually used to construct the manufacturing units, and important gear frequently has a CE Certificate grinder for international conformity, which is comparable to requirements for equipment used in food and chemical processing.
Accurate Sizing, Dedusting, and Classification
The powder needs to be categorized because of its wide size range. Initial separation is achieved by vibrating screens or pulverizers. Airflow pulverizers or air classifiers, which separate particles aerodynamically to obtain tight distributions essential for operations like Metal Injection Molding, are standard for high-precision sizing. For additional reduction, oversized particles are returned into a grinding mill. Here, a central dust collector grinder system is crucial for ensuring a safe environment, maximizing yield, and preventing cross-contamination. This role is just as important in metal powder factories as it is in food facilities that process powders of tea, coffee, or spices.
Post-processing: homogenization, blending, and drying
Treatment after manufacture is frequently necessary. Powders that have been water-atomized must be completely dried. Certain powders might need to be de-agglomerated, which can be accomplished with an Ultrafine Grinder or a soft hammer mill. Homogeneous blending is crucial for producing MIM feedstocks or bespoke alloys. This is accomplished by carefully combining the base metal powder with additional additives in huge stainless steel V-blenders or double-cone mixers. From manufacturing chemical compounds to creating constant spice mixes or pharmaceutical (medicine) powders, the idea of generating a precisely uniform blend is a recurring difficulty across sectors.
Automated Packaging and Ultimate Quality Control
Automated packaging stations, usually big, enclosed stainless steel modules, receive the finished powder. The powder is precisely dispensed into final containers like drums or 3D printing cartridges using precision fillers like auger systems or vacuum mill-assisted systems. Integrated nitrogen purging is frequently used to stop oxidation. Capping, labeling, and coding are all included in the line. The goods goes via check-weighers and metal detectors as a last quality gate. Similar to the automation and hygienic controls found in contemporary food and pharmaceutical processing, the entire line—from the charger to the sealer—is managed by a centralized PLC system, enabling high speed, traceable, and consistent production that satisfies the demanding requirements of high-tech manufacturing.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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Potato Flakes Process Flow
- Banana Washing Machine
- Banana Pealing and Cutting Machine
- Banana Drying Machine
- Banana Grinding Machine
- Banana Powder Mixing Machine
- Banana Powder Filling Machine
- Banana Powder Packing Machine
Potato Flakes Automatic Productino Line Design:x`
Automated Production Line for Potato Flakes
An Automatic Potato Flakes Production Line is a highly integrated, continuous food processing system that uses a fully automated process of washing, peeling, slicing, blanching, frying, de-oiling, seasoning, and packaging to turn raw potatoes into finished, packaged potato chips (crisps). Its main goal is to accomplish large-scale, efficient, standardized manufacturing that will greatly increase output capacity and guarantee consistent, high-quality output.
A Comprehensive Explanation of the Core Process Flow
Raw potatoes are automatically ingested to start the process. The potatoes are raised into the processing stream by an elevator or charger device. The initial crucial phase entails meticulous cleaning and peeling. An ᵸ泡 and brush-washing peeling machine efficiently eliminates dirt, debris, and skins from potatoes, leaving a clean surface for slicing. The cleaned potatoes are then transported to the slicing station. Here, straight edges and regular slice thickness are ensured by high-precision cutting slicers, which frequently have interchangeable blades. This is essential for reliable frying. This slicer is designed to meet the precise texture and size criteria of potato flakes, but it operates with the accuracy of a specialized industrial weed grinder or herb grinder.
The potato chunks are sliced and then blanched. In addition to removing extra surface starch for a cleaner fry and inactivating enzymes to prevent discolouration, this hot water or steam treatment also slightly pre-cooks the product. The slices are dewatered using vibrating screens or centrifugal force after blanching. Here, efficient dehydration is essential because it lowers the initial moisture content, which results in less oil absorption during frying and a crispier finished texture. After that, the dewatered slices go into the continuous frying system, which is the center of the line. They pass through a heated oil bath at a steady, perfectly regulated temperature. Unlike batch frying, this continual frying ensures consistent color and crispness.The chips go through a de-oiling system as soon as they are fried; this is usually a basket similar to a centrifugal dry grinder, although it is made to remove oil gently rather than reduce particle size. By spinning off extra surface oil, the chips become less oily and more appetizing.
After being heated and de-oiled, the chips proceed to the seasoning area. Chips are evenly coated with powdered seasonings such as cheese, salt, or barbecue flavors using a revolving drum or powder-dusting equipment, which is similar to a universal grinder or spice blender in terms of mixing function. This apparatus guarantees a uniform taste application for each chip. Lastly, automated packing equipment receive the seasoned chips. Here, they are weighed, put into bags, and sealed. To increase shelf life, these bags are frequently filled with inert gas, such as nitrogen (modified atmosphere packaging). From the first charger to the last bag, every step of the process is smooth and coordinated, needing little personal intervention.
Important Characteristics and Benefits of the Production Line
The distinguishing feature is high automation and continuous operation. Conveyors and control systems connect every step of the line, from the first elevator to the last packaging machine. By doing this, labor costs are reduced, throughput is increased, and the irregularities that come with manual handling are eliminated. The production process is as continuous as material processing in a large industrial stainless steel mill or a high-output 500KG grinder.
Automatic Banana Powder Production Line
Raw material treatment, color preservation, pulping, homogenization, heating, spray drying, and packing are the main operations of a fully automated banana powder production line. Each phase is highly automated to ensure production efficiency and reliable product quality.
Overview of the Automatic Production Line for Banana Powder
Through a continuous, automated series of processes, an automatic banana powder production line is made to turn fresh bananas into a fine, shelf-stable powder. From raw material intake to final packing, this system incorporates cutting-edge technology to maximize productivity, maintain consistent quality, and retain nutrients and flavor.
Raw Material Washing and Sorting
Fresh bananas are carried by a belt into the washing section, where a high-pressure spray system eliminates surface dirt and impurities. Fruits that are immature, damaged, or of poor quality are then automatically identified and eliminated by optical sorting equipment. Similar to the sorting procedures used for other food products like coffee beans, seeds, or corn, this first step is essential for guaranteeing consistent raw material quality. The automated procedure guarantees only the best fruits progress, setting the foundation for a high-quality end powder.
Slicing and Peeling
The cleaned bananas pass into an automatic peeling machine, which efficiently removes the peel by mechanical pressure or steam-assisted methods. After peeling, the bananas are chopped into uniformly thin slices using an automatic cutter. This homogeneity is crucial for consistent future processing, similar to the preparatory slicing employed in operations for mushroom or dry ginger powder manufacture. The slices give the subsequent processes the best possible surface area.
Color Preservation Treatment
The banana slices instantly enter the color preservation stage to prevent enzymatic browning. This is typically done by immersing them in a 0.2%-0.5% sodium bisulfite solution or through sulfur fumigation in a sealed tank. The procedure includes circulation recovery, timed control, and automated solution dosing. This step is vital for maintaining the appealing color and natural flavor of the banana powder, akin to treatments used in preserving the color of certain spice or tea extracts during processing.
Removal of Impurities and Pulping
The treated slices are fed into a stainless steel pulping machine, which breaks them down into a paste. Black seeds and coarse fibers are next removed from this paste by passing it through a sieve with an opening of roughly 0.5 mm. The end product is a smooth slurry with a solid content that is ideally between 13% and 15%. For beans, nuts like peanuts, or cassava, this pulping process is comparable to the first size reduction carried out by a coarse crusher prior to finer grinding.
Uniformity
The slurry undergoes a two-stage refining process. First, it runs through a colloid mill, and then through a high-pressure homogenizer. This decreases particle size to below 0.05mm, optimizing the homogeneity for spray drying and improving the solubility of the finished powder. The notion of particle size reduction is important to many grinding applications, from the ultrafine grinder used for medicine or chemicals to the hammer mill used for food materials like wheat or rice.
Heating
The homogenized slurry is moved to an insulated tank that has been heated to between 45 and 50 degrees Celsius. In order to facilitate atomization during spray drying, this step reduces the viscosity. Equipped with an agitator to prevent localized overheating, the temperature and time are accurately controlled by the PLC system. In other powder production lines, such those for dry fruit powder or the processing of heat-sensitive materials in a cryogenic grinding machine, precise thermal control is also essential.
Spray Drying
A high-pressure pump transports the heated slurry into a co-current pressure spray drying tower. When the slurry comes into contact with heated air inside the tower, it is quickly atomized and dehydrated into powder. To guarantee that the moisture level of the banana powder stays below 4.16% and maintains optimum flowability, the tower has an automated powder discharge and cooling system. Drying technique is a cornerstone of powder production, distinguishing from methods used for bone meal or tobacco, which could employ a dry grinder or vacuum mill after initial drying.
Sieving and Cooling
A fluidized bed cooler is used to cool the powder that leaves the drying tower to below 50°C. It next goes through a vibrating sieve for particle size classification, ensuring the final product is loose and free of lumps. Sieving or sifting is a frequent final step in powder processing, whether for banana powder, flour, sugar, salt, or specific powders produced by an airflow pulverizer or vibrating pulverizer.
Automatic Packaging
An automated packing machine receives the cooled and sieved banana powder. Weighing, vacuum sealing, and inert gas flushing (such as nitrogen) are all done by this equipment. To stop moisture absorption and increase shelf life, the powder is usually wrapped in aluminum foil or composite film bags. Automated packaging is standard in the food and chemical industries, ensuring hygiene and efficiency for products ranging from spice blends to tea granules.A central control system (PLC + HMI) manages the entire production line. Belt conveyors or elevators connect the equipment, allowing for completely automated operation from the feeding of raw materials to the packing of the final product. This configuration is suited for large-scale industrial production. Although this line is focused on bananas, it’s crucial to remember that many sectors share the fundamental ideas of automation, size reduction (using tools like a universal grinder, turbo grinder, or high speed grinder), drying, and packaging. For instance, a huge stainless steel dry fruit powder grinder machine shares design principles with components here, and a dust collector grinder is important in any process, like licorice grinding or black pepper grinder operation, to keep a clean environment.Additionally, whether it’s a small grinder machine for boutique spice shops or a 500KG grinder for bulk food processing, equipment bearing the CE Certificate grinder logo guarantees conformity with international safety requirements. Though they are adapted to particular materials like metal (for machining), meat (for rendering), or delicate herbs, the basic objectives of effective, controlled size reduction and product handling remain the same whether using an electric grinder in a kitchen, an industrial cannabis grinder, or specialized cannabis processing equipment.
Parameters:
Model Name | SG-600 | |
| Crushing Capacity(kg/h) | 1000~2000 | |
| Power(kw) | 11 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Model Name | SG-800 | |
| Crushing Capacity(kg/h) | 2000~4000 | |
| Power(kw) | 15 | |
| Feeding Size(mm) | <5mm | |
| Fineness(mesh) | 20~40mesh |
Trade Capacity
| International Commercial Terms(Incoterms): | FOB, CIF, CFR | Terms of Payment: | LC, T/T, PayPal, Western Union |
| Average Lead Time | 60 working days | Main Markets | North America, South America, Europe, Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic |
| Nearest Port: | Ningbo Port; Shanghai Port | Factory Address: | JiangSu, China |
Ampere of Motors Customization for Seeds Grinder:
| KW | HP | Ampere |
| 75kw | 100HP | 135A |
| 55kw | 75HP | 99A |
| 30kw | 40HP | 54A |
| 22kw | 30HP | 39A |
| 2.2kw | 3HP | 3.9A |
| 1.5kw | 2HP | 2.7A |
Test Report for Flax Seed Grinder:
A flax seed grinder is a type of seed nut grinder specifically designed for grinding flax seeds. Flax seeds are small, hard seeds that are packed with nutrition and are commonly used in baking and cooking. Grinding flax seeds helps to unlock their nutrients and make them easier to digest.
Flax seed grinders typically feature sharp blades or burrs that rotate to crush the flax seeds into a fine powder. This powder can then be used in a variety of recipes, such as smoothies, baked goods, and yogurt toppings. Some flax seed grinders are manual and require hand-cranking, while others are electric and feature powerful motors for faster grinding.
When choosing a flax seed grinder, it’s important to look for one with durable blades or burrs that can withstand the hard texture of flax seeds.
There are 3 ways of cooling down the grinder: water cooling system; air cooling system and liquid nitrogen freezing system. You can choose the right one if the grinder gets too hot. When machines goes too hot, the metal can expand, causing the grinding wheel to get stuck.
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Customer Side Machine Groups Showcase Videos:
Dust Collector Shipment
Shipment – Packing Method
Two Large Industrial Grinder Ready to Ship
Domestic Shipment Show Case:
Operation Instruction
General Provisions
The operation instructions for a commercial grinder may vary depending on the specific model and manufacturer. However, here are some general guidelines that may apply to many high speed grinders:
- Safety precautions: Before operating the high speed grinder, it is important to review all safety precautions and warnings provided in the user manual. Safety precautions may include wearing appropriate personal protective equipment, such as eye protection and hearing protection, and avoiding loose clothing or jewelry that could become caught in the grinder.
- Preparation: The high speed grinder should be placed on a stable and level surface, and all necessary components should be assembled according to the manufacturer’s instructions. The grinder should also be connected to a power source that is appropriate for its voltage and wattage.
- Loading the grinder: The material to be ground should be loaded into the grinder according to the manufacturer’s instructions. Overloading the grinder may cause damage to the machine and result in poor grinding performance.
- Starting the grinder: The grinder should be started according to the manufacturer’s instructions. This may involve pressing a button, turning a dial, or flipping a switch. The user should ensure that their hands are clear of the grinder and that the material to be ground is positioned properly.
- Adjusting the speed and settings: The speed and other settings of the high speed grinder may be adjusted according to the material being ground and the desired outcome. The user should follow the manufacturer’s instructions for making adjustments to the grinder.
- Monitoring the grinding process: The user should monitor the grinding process to ensure that it is progressing smoothly and that the material is being ground to the desired size and consistency. Any issues or abnormalities should be addressed promptly to prevent damage to the machine.
- Shutting down the grinder: When the grinding process is complete, the grinder should be shut down according to the manufacturer’s instructions. The user should ensure that the machine is completely stopped and that all moving parts have come to a complete stop before attempting to clean or service the grinder.
Overall, the operation instructions for a commercial grinder may involve a number of steps and safety precautions. It is important to carefully review the manufacturer’s instructions and follow proper operating procedures to ensure safe and effective use of the machine.
Preparation Work
Before running a commercial grinder, there are several important preparation steps that should be taken to ensure safe and effective operation of the machine. Here are some general guidelines for preparing to run a high speed grinder:
- Read the user manual: The first step in preparing to run a high speed grinder is to carefully read the user manual provided by the manufacturer. The user manual will provide important information about the specific model of grinder being used, including its features, specifications, and safety precautions.
- Select the appropriate grinding wheel: The grinding wheel used in a high speed grinder should be selected based on the material being ground and the desired outcome. It is important to use the correct type of grinding wheel to prevent damage to the machine and ensure optimal grinding performance.
- Inspect the grinder: Before running the grinder, it is important to inspect it for any signs of damage or wear. The user should check for loose or missing components, cracks or other signs of damage to the machine’s housing or other parts, and any other issues that could affect the grinder’s operation.
- Install the grinding wheel: The grinding wheel should be installed according to the manufacturer’s instructions, making sure that it is securely fastened and aligned properly. The user should also check the wheel for any cracks or other signs of damage before installation.
- Secure the workpiece: The workpiece to be ground should be securely clamped or held in place before starting the grinder. This will help to ensure safe and effective operation and prevent the workpiece from becoming dislodged or damaged during grinding.
- Connect the power source: The high speed grinder should be connected to a power source that is appropriate for its voltage and wattage. It is important to use a properly grounded power source to ensure safe and reliable operation of the machine.
- Test run: Before beginning actual grinding operations, it may be useful to perform a test run to ensure that the grinder is functioning properly and that the grinding wheel is aligned and balanced properly. The user should follow the manufacturer’s instructions for performing a test run.
By following these preparation steps, users can ensure safe and effective operation of a high speed grinder and achieve optimal grinding results.
Treatment of inspection
Inspection of a commercial grinder is an important maintenance procedure that helps ensure safe and effective operation of the machine. Here are some general guidelines for inspecting a high speed grinder:
- Disconnect power source: Before performing any inspection or maintenance on a high speed grinder, the power source should be disconnected to prevent accidental startup.
- Check for wear and damage: The user should inspect the grinder for any signs of wear or damage, such as cracks in the housing, worn or damaged grinding wheels, or loose or missing parts. Any issues should be addressed promptly to prevent further damage to the machine.
- Check alignment and balance of grinding wheel: The grinding wheel should be inspected for proper alignment and balance, as these factors can affect the quality of the grinding operation. If the grinding wheel is not properly aligned or balanced, it should be adjusted or replaced as necessary.
- Check for proper lubrication: The high speed grinder should be inspected for proper lubrication, as inadequate lubrication can cause excessive wear and damage to the machine’s moving parts. The user should follow the manufacturer’s instructions for lubrication, and add lubricant as necessary.
- Inspect electrical components: The electrical components of the high speed grinder, including the wiring, switches, and control panel, should be inspected for any signs of wear, damage, or loose connections. Any issues should be addressed promptly to prevent electrical problems.
- Test run: After completing the inspection, it may be useful to perform a test run of the high speed grinder to ensure that it is functioning properly and that any issues have been addressed.
By following these inspection guidelines, users can help ensure safe and effective operation of a high speed grinder and minimize the risk of damage or injury during grinding operations.
Operation Attention
Running a commercial grinder can be a dangerous operation if proper precautions are not taken. Here are some general guidelines for safe operation of a high speed grinder:
- Personal protective equipment: The user should wear appropriate personal protective equipment, such as safety glasses, hearing protection, and gloves, to prevent injury from flying debris, noise, and contact with the grinding wheel.
- Secure workpiece: The workpiece being ground should be securely clamped or held in place to prevent it from becoming dislodged during grinding.
- Use proper grinding wheel: The user should select the appropriate grinding wheel for the material being ground and ensure that it is installed correctly and securely. The grinding wheel should be inspected for cracks or other damage before use.
- Adjust grinding wheel speed: The speed of the grinding wheel should be adjusted according to the manufacturer’s instructions to ensure optimal grinding performance and prevent damage to the machine or workpiece.
- Avoid excessive pressure: The user should avoid applying excessive pressure to the grinding wheel, as this can cause the wheel to overheat and wear out more quickly.
- Avoid overheating: The high speed grinder should not be operated continuously for extended periods of time, as this can cause overheating and damage to the machine.
- Monitor grinding operation: The user should closely monitor the grinding operation to ensure that the workpiece is being ground properly and that the grinding wheel is functioning correctly.
- Disconnect power source: After completing grinding operations, the power source should be disconnected to prevent accidental startup.
By following these guidelines, users can operate a high speed grinder safely and effectively, and achieve optimal grinding results. It is important to follow the manufacturer’s instructions and all applicable safety regulations when operating any type of machinery.
Applications of Industrial Seed Grinder
Industrial seed grinders are used in a variety of applications across many industries. Here are some of the most common applications of industrial seed grinders:
- Food industry: Industrial seed grinders are used extensively in the food industry to grind seeds, nuts, and spices into fine powders or pastes. These powders and pastes are then used in a variety of products such as sauces, seasonings, and spreads.
- Pharmaceutical industry: In the pharmaceutical industry, industrial seed grinders are used to grind plant material into a fine powder, which is then used to make medicines and supplements.
- Cosmetics industry: Industrial seed grinders are also used in the cosmetics industry to grind plant material into a fine powder or paste, which is then used in products such as face masks, scrubs, and exfoliants.
- Agricultural industry: Industrial seed grinders are used in the agricultural industry to process seeds, such as soybeans, into animal feed.
- Chemical industry: In the chemical industry, industrial seed grinders are used to grind materials such as resins, pigments, and dyes into a fine powder.
- Renewable energy industry: Industrial seed grinders are also used in the renewable energy industry to process biomass into a fine powder, which is then burned to generate electricity.
Overall, industrial seed grinders are versatile machines that are used in many different industries for a variety of applications. They are essential for processing plant material into fine powders and pastes that can be used in many different products.
Food Producing Process Flow:
Ultrafine grinding is one of the very key procedure in whole production line. It depends how many mesh that customer need to produce. That’s to say this machine can decide what kind of material will get finally before mxing.
Coarse Crusher Machine —>Grinding Machine —> Vibrating Table Sifter Machine—>Mixing Machine—>Packing Machine —> (Printed Packaging Film Roll or bags ) —> Filling, sealing machine, capping and Labeling Machine —>Pack into Box.
Contact us for detail proposal and cost:
Automatic Banana Powder Production Line Youtube Video
Customization Seeds Grinder According to your Capacity:
We can customize the capacity according to your special requirement, we can also customize the vacuum feeder connect with your production line (the dimension and width of grinder), for detail contact with our sales for proposal and price.
Videos of Seeds Grinder Machine:
Many model of Seeds Grinder, the universal grinder is suitable to cut the seeds into 12-120mesh, the high efficient grinder is useful, but cost a little bit higher than universal. The super fine grinder can grind into 100mesh to 320mesh. Customer can choose according to your own requirement. here show some example:
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
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