Tomato Powder Grinding Machine

An industrial device called a tomato powder grinding machine is made specifically to turn dried tomato raw materials into a fine powder that is utilized in the manufacturing of food, health goods, sauces, and functional food additives. In addition to having the qualities of effective grinding, adjustable particle size, minimum heat loss, and ease of cleaning, this type of equipment must adhere to food-grade hygiene regulations. It is particularly well-suited for the fine processing of heat-sensitive and high-fiber materials. In contrast to regular herb grinders, black pepper grinders, or dry fruit powder grinders, the Tomato Powder Grinding Machine is tailored to the unique properties of dried tomatoes, which must preserve nutrients and adhere to stringent food safety regulations.It comes in a variety of sizes, from giant industrial machines like the 500KG Grinder to tiny grinders for little culinary enterprises and labs. To fulfill food-grade hygiene standards, all parts that come into touch with materials are constructed of stainless steel. They can also be used in conjunction with other pieces of equipment, including an air-cooled crusher, dust collector grinder, and charger, to maximize production efficiency and operational safety.

Principal Types and Technical Features

There are three primary types of tomato powder grinding machines based on the varied food industries’ needs and the processing needs of tomato powder. Each type can be chosen according on the actual raw material state (dry or partially dehydrated), production capacity, and fineness needs. They all have different technical features, operating principles, and applicable scenarios.

While all of these machines use high-speed grinding technology, their structural designs and grinding techniques vary. In contrast to common grinding tools like an industrial weed grinder and a cannabis grinder, they are more specialized than a general-purpose grinder and concentrate on maintaining the nutritional qualities of tomatoes (such lycopene) while guaranteeing the consistency and fineness of tomato powder.

Ultra-Fine Vibrating Grinder

This is an expensive kind of tomato powder grinding machine that uses the high-frequency vibration grinding concept. It is particularly useful for the cell wall-breaking processing of tomato powder, which can greatly increase its solubility, emulsibility, and rate of nutrient absorption. It achieves the ultra-refinement of materials through violent contact between media.

Principle of Operation and Technical Features

In order to smash the dried tomato raw materials into ultra-fine powder, the Vibrating Ultra-Fine Grinder uses high-frequency vibration to force the grinding media (such as stainless steel balls) to crash and rub against one another at a high speed. When tomatoes are ground, their cell walls are broken, which facilitates the body’s absorption of the nutrients therein.

It can efficiently prevent heat-sensitive components, like the lycopene in tomatoes, from being harmed by high temperatures by supporting low-temperature operation (normal temperature, low temperature, or ultra-low temperature cooling). Although it is mainly focused on high-fiber tomato raw materials, its operation is comparable to that of a vacuum mill and vibrating pulverizer.

Relevance

High-end tomato powder used in functional foods and health products can be produced with an output particle size of 200–2000 meshes. The nutritious components of tomatoes may be entirely preserved, and the processed tomato powder has good solubility and emulsibility, making it suitable for usage in a variety of goods, including high-end condiments, baby supplemental foods, and health products.

It is composed entirely of stainless steel, which prevents tomato powder pollution and is easy to clean, corrosion-resistant, and wear-resistant. To guarantee a steady power supply in tiny workplaces or locations with erratic power supplies, certain compact models are furthermore outfitted with chargers.

Principle of Operation and Technical Features

A high-speed rotation of the main shaft is powered by an electric motor, and the dried tomato raw materials are crushed into fine powder by the high-speed collisions of the 24 hammer pieces mounted on the main shaft. The output particle size can be controlled by the adjustable screen, and the user can modify the screen to suit their own requirements.

The entire machine is made of stainless steel, which satisfies GMP production regulations and food-grade hygiene standards. It may be incorporated into the fully automated tomato powder production line and supports customized colors and configurations.Its operation is comparable to that of a turbo grinder and Hammer mill, but it has a greater production efficiency and a stronger grinding capacity.

Relevance

It is best suited for major food processing companies that can produce tomato powder continuously and automatically, significantly increasing production efficiency and lowering labor costs. With a production capacity equal to a 200KG grinder, it can satisfy the demands of a large market supply.

It is quite versatile and can grind corn, peanuts, beans, wheat, and other edible raw materials in addition to tomatoes. In small-batch condiment preparation, it can take the place of the dry ginger and licorice grinding machines, increasing equipment utilization.

Principle of Operation and Technical Features

Its dual-purpose design allows it to alternate between dry and wet grinding based on the water content of the tomato raw materials. It can simplify the processing process by simply grinding tomato particles with a water content of less than 40% into powder without the need for extra drying procedures.

The production capacity is 100–500 kg/h, the motor power is 7.5 KW, and the output particle size ranges from 20–150 meshes. Stainless steel satisfies the standards for food-grade processing. Its operation is comparable to that of a dry grinder and a cutting type grinder, but it can adjust to a greater degree of material water content.

Relevance

It is appropriate for workshops and small to medium-sized food processing businesses, particularly those who require to process partially dehydrated tomato particles. It is appropriate for producing regular tomato powder used in condiments and has the benefits of easy operation, low maintenance costs, and broad applicability.

In small batches, it can also be used to grind other high-moisture foods like meat and mushrooms. When dry grinding, it can be used in conjunction with a dust grinder to minimize dust pollution.

Core Performance Parameter Comparison

The grinding effect, manufacturing efficiency, and range of applications of a tomato powder grinding machine are all directly determined by its performance characteristics. Equipment selection must be based on actual production needs, which is the same as choosing an industrial weed grinder or cassava grinding machine based on material properties. The key parameters of three common models are contrasted here.

Ultra-Fine Vibrating Grinder

This model’s grinding fineness of 200–2000 meshes can achieve ultra-fine tomato powder grinding and satisfy the demands of premium functional meals and health goods. The 200 kg/h production capacity makes it appropriate for medium-sized production.

Lycopene and other heat-sensitive components can be efficiently protected by the cooling mechanism, which supports standard, low, or ultra-low temperatures. The motor power is 3KW, and the voltage is 380V. The output particle size can reach 0.005mm, and it works well with high-fiber materials as well as plant and animal materials. It is adaptable to various processing requirements.

Ultra-Fine Vibrating Electric Mill

This model’s fine grinding may be adjusted to meet specific requirements, making it appropriate for continuous large-scale manufacturing of tomato powder. With a stronger grinding capability, it can produce 200 kg/h, which is the same as the vibrating ultra-fine grinder.

With a motor power of 10KW, which is more than the vibrating ultra-fine grinder’s, the hammer parts may be driven to rotate at a high speed for effective grinding. It supports customized colors to satisfy the requirements of various manufacturing lines and is appropriate for the food, chemical, and pharmaceutical industries.

Dry and Wet Dual-Use Grinder

This model’s grinding fineness of 20–150 meshes is appropriate for making regular tomato powder used in sauces. The model allows for adjustment of the production capacity, which ranges from 100 to 500 kg/h and is appropriate for small and medium-sized manufacturing.

Between the vibrating ultra-fine grinder and the electric ultra-fine vibrating mill, the motor power is 7.5KW. It has a high degree of raw material adaptability and can process materials with a water content of less than 40%, making it appropriate for the food, chemical, and pharmaceutical sectors.

Ideas about the Relationship Between Processing Technology

Cleaning of the raw material, hot crushing, beating, peeling, and seeding, vacuum concentration, spray drying to create powder, grinding, refining, sterilizing, and packaging are typically all steps in the full manufacturing of tomato powder. Among these, the grinding link comes after spray drying, which enhances the powder’s consistency and usefulness even more.

In addition to increasing the quantity of crude fat, protein, and vitamin C, ultra-fine grinding can greatly boost tomato powder’s water solubility, water holding capacity, emulsibility, and stability. However, lycopene content may be slightly decreased. As a result, selecting an appropriate tomato powder grinding machine and managing the grinding settings are crucial.

The Grinding Link’s Crucial Function

The tomato powder may have irregularly sized particles after spray drying, which will impact its solubility and utility. The dried tomato powder can be ground into a consistent, fine powder by the tomato powder grinding machine, increasing the product’s quality and competitiveness in the market.

Ultra-fine grinding (such as 200–2000 meshes) is necessary for premium tomato powder used in functional foods and health products in order to dissolve the tomato cell wall and facilitate the absorption of nutrients. The best options for this link are the Ultrafine Grinder and the Vibrating Ultra-fine Grinder.
Issues in the Technology Connection That Require Attention

The constancy of the equipment’s production capacity must be taken into consideration while connecting the grinding link to other processing links. To prevent production disruption or raw material buildup, for instance, the output of the spray drying apparatus should be equal to the production capacity of the tomato powder grinding machine.

To prevent cross-contamination between raw materials, the equipment should also be cleaned and disinfected on a regular basis. In accordance with GMP production standards, the dust collector grinder and the equipment’s enclosed structure may guarantee a clean production environment and lessen dust pollution.

Purchase Recommendations

Choosing the right tomato powder grinding machine is essential for increasing production effectiveness, guaranteeing product quality, and cutting expenses. Selecting the right model based on real needs requires careful consideration of variables such product fineness, production capacity, nutritional retention, equipment material, and budget.

If Seeking High Nutrient Retention and Fineness

Selecting a vibrating ultra-fine grinder that can operate at low temperatures is advised. This model can break down tomato cell walls, achieve ultra-fine grinding of tomato powder (200–2000 meshes), and greatly increase the rate at which nutrients are absorbed.

Its ability to operate at low temperatures can successfully shield heat-sensitive ingredients like lycopene, guaranteeing that the tomato powder keeps its original nutritious content. It works particularly well for making tomato powder for functional foods or health products. It satisfies GMP requirements and CE Certificate grinder qualification, guaranteeing product safety.

If Concentrating on Equipment Integration and Large-Scale Continuous Production

An electric ultra-fine vibrating mill is an option. This model is appropriate for large-scale continuous manufacturing because of its great grinding capability and high production capacity (200 kg/h). It is better suited for incorporation into a fully automated tomato powder production line due to its entirely stainless steel structure and adaptable design.

In order to achieve the automation and continuity of the entire production line, it can be connected to other machinery like mixers, packaging machines, and conveyors. This would significantly increase production efficiency and lower labor costs. Large-scale businesses can be satisfied with its production capacity, which is comparable to that of a 200KG grinder.

If the fineness requirement is low and the budget is tight

Consider the Dual-Use Grinder (Dry and Wet) if tomato powder is used for common condiments and a fineness criterion of 20 to 150 meshes is not very high. This model is ideal for small and medium-sized workshops and businesses with tight budgets because of its low cost, ease of use, and broad range of customization.

It allows materials with a water content of less than 40% to be ground directly, eliminating the need for an extra drying process and lowering manufacturing costs. It may be used to grind various culinary ingredients like salt, sugar, and spices and is constructed of stainless steel, which satisfies food-grade hygienic regulations.

Important Considerations for Every Equipment Choice

Regardless of the model chosen, models with a dust collecting system, GMP compliance, and full stainless steel construction should be given priority. The whole stainless steel material can guarantee the product’s safety and hygiene while preventing tomato powder pollution.

During the grinding operation, the dust collection system (such a dust collector grinder) can lessen dust pollution while safeguarding the working environment and operator health. Additionally, the equipment should be simple to maintain and clean, as this might prolong its useful life. Equipment used in food processing, such as rice grinders, flour grinders, and dry fruit powder, must meet this criteria.Equipment used in food processing, such as rice grinders, flour grinders, and dry fruit powder grinders, must meet the same requirements.

Important Benefits of a Tomato Powder Grinder

The Tomato Powder Grinding Machine is the best option for processing tomato powder because of its distinct advantages over standard grinding equipment, which are primarily evident in nutrient preservation, fineness control, food cleanliness, and adaptability.

Good Retention of Nutrients

By using a low-temperature grinding design (particularly the vibrating ultra-fine grinder), the tomato powder grinding machine can effectively lower the temperature rise during the grinding process, prevent heat-sensitive components like lycopene from being damaged, and preserve the tomatoes’ original nutritional value.

The tomato powder grinding machine can effectively address the issue of high temperature and nutrient loss, which is a common problem with conventional coarse crushers and air-cooled crushers. Its nutrient retention effect is comparable to that of a cryogenic grinding machine.

Accurate Fineness Management

Its many fineness adjustment techniques allow it to flexibly modify the output particle size from 20 meshes to 2000 meshes in accordance with various application requirements. The consistent particle size satisfies the quality standards for tomato powder set by various industries.

Compared to regular herb grinders and universal grinders, the accuracy of fineness control is significantly higher thanks to the adjustable screen and frequency conversion speed regulation technology. It can satisfy the exacting standards for product quality set by the food, health, and other industries.

Observance of Food Hygiene Guidelines

Full stainless steel, which satisfies GMP manufacturing criteria and food-grade hygiene standards, is used to make the equipment. It is non-toxic, safe, and resistant to corrosion and wear. It prevents material cross-contamination and is simple to clean and disinfect.

In addition to reducing dust emissions and safeguarding operator health and the working environment, the closed operation design and dust collector grinder also satisfy the environmental protection standards of contemporary food industrial production. When processing tomatoes, it is more ecologically friendly than an air-cooled crusher and dust grinder.

Strong Adaptability

Other culinary raw materials such dry ginger, licorice, seasam, peanuts, beans, wheat, corn, coffee, rice, tea, and spices can also be ground by the tomato powder grinding machine. In small-batch processing, it can take the place of the dry ginger, licorice, and black pepper grinders, increasing the equipment’s utilization rate.

The ability of various machine types to process materials with varying water contents (dry or wet) helps satisfy users’ multipurpose needs while lowering the cost of equipment investment. Although it is primarily intended for food-grade processing, it may also grind small amounts of non-food materials like seeds and bone powder.

The Tomato Powder Grinding Machine is a professional piece of industrial equipment specifically made for processing tomato powder. It is utilized in many different food-related sectors and can efficiently turn dried tomato raw materials into high-quality tomato powder with varying fineness. It is possible to increase production efficiency, lower costs, and guarantee product quality by choosing the right model based on actual needs.The equipment’s service life can be increased by routine maintenance, such as cleaning the inner cavity, inspecting the charger, and replacing worn-out components.