Shikakai Powder Grinding Machine

A Shikakai Powder Grinding Machine is a piece of industrial machinery specifically made to effectively crush shikakai (such as shikakai thorns, shikakai seeds, etc.) into ultra-fine powder, which is utilized extensively in the food, cosmetics, pharmaceutical, chemical, and other sectors. Shikakai has great demands on the grinding capacity, fineness control, and temperature rise management of the grinding apparatus because of its strong fibrousness and hardness. For this reason, a professional model with ultra-fine grinding technology must be used. The Shikakai Powder Grinding Machine, which ranges from small grinders for small-batch processing to large industrial models like 500KG Grinder, is tailored for the high-fiber and high-hardness characteristics of Shikakai, in contrast to standard herb grinders, black pepper grinders, or dry fruit powder grinder machines.To fulfill hygienic and industrial requirements, the parts that come into contact with materials are mostly composed of stainless steel. They may also be used in conjunction with devices like an air-cooled crusher, dust collector grinder, and charger to maximize production efficiency and operational safety.​

Essential Features and Application Range

The Shikakai Powder Grinding Machine can satisfy the processing requirements of many industries thanks to its special core functions that are built based on the properties of Shikakai. In contrast to common grinding tools like industrial weed grinders and cannabis grinders, it is more specialized than a general grinder and concentrates on resolving issues with challenging grinding and poor active ingredient release rates of high-fiber materials.

Strong Adaptability of Raw Materials

One of the Shikakai Powder Grinding Machine’s most crucial primary purposes is this. It has outstanding crushing and grinding characteristics and can handle high-fiber, high-hardness materials like dried shikakai, shikakai thorns, and shikakai seeds.

It has more grinding force and wear resistance than a typical hammer mill or coarse crusher, and it can readily break hard materials like Shikakai thorns without clogging the machinery. Similar to the adaptability of a dry ginger and licorice grinding machine, it can also handle various high-fiber materials like dry ginger, licorice, and mushrooms. Additionally, it functions as a little, all-purpose grinder for everyday usage by grinding small amounts of beans, peanuts, and seasam.

Extremely Fine Grinding Ability

The primary benefit of the Shikakai Powder Grinding Machine is its ultra-fine grinding, which also sets it apart from standard grinding tools like dry and electric grinders. It can grind shikakai powder to a fineness of 60–1000 meshes or more, which may satisfy the diverse needs of different sectors.

Certain high-end models are capable of achieving wall-breaking level grinding (800–1000 meshes), which may efficiently break the shikakai cell wall, increase the pace at which active substances are released, and facilitate the easier absorption and use of the nutritional and functional components of shikakai. Its grinding precision is superior to that of vibrating pulverizers and ultrafine grinders, and in some cases, it is even on par with vacuum mills.

Design of Continuous Production

In order to achieve closed continuous operation, the majority of Shikakai powder grinding machines use an integrated “grinding-classification-collection” construction. In addition to increasing production efficiency, this design lowers dust overflow, according to GMP and environmental protection regulations.

Additionally, the tight form may shield shikakai powder from outside contaminants, guaranteeing the product’s integrity. It has a dust collector grinder to gather the flying shikakai powder, which lowers material waste and guarantees the safety of the working environment. It is appropriate for the manufacture of food and pharmaceuticals because it has a stronger dust control impact than a dust grinder.

Versatility Across Industries

In addition to being used for shikakai grinding, the Shikakai Powder Grinding Machine is highly versatile and utilized in many other sectors. It is particularly well-suited for the processing of traditional Chinese medicine, the creation of functional foods, the manufacturing of natural detergents, and other industries.

In the food industry, it can be used to create functional food additives combined with salt, sugar, or spices; in the pharmaceutical industry, it can be ground into an ultra-fine powder for the creation of traditional Chinese medicine preparations; and in the cosmetics industry, it can be utilized to create natural skin care products. It is a multipurpose piece of industrial grinding equipment that can also process items like tea, seeds, and medication.

Key Types and Operational Guidelines

There are three primary varieties of Shikakai powder grinding machines, each with unique features and operating principles that make them appropriate for varying production scales and fineness requirements. These are determined by the diverse processing needs of Shikakai and the demands of different industries. Although their structures and cooling techniques vary, they all use high speed grinding technology.

Screenless Ultra-Fine Grinding Machine of the Air Separation Type

This is a popular kind of Shikakai powder grinding machine that is used extensively in large-scale industrial production. It is particularly well-suited for grinding high-fiber Shikakai and can successfully prevent screen clogging, a typical issue with standard grinding machines.

Principle of Operation

It grinds materials by causing high-speed revolving blades and fixed gear rings to hit and shear. In order to achieve particle size classification, it simultaneously makes use of classification impellers and negative pressure air flow. It essentially eliminates the issue of screen clogging brought on by high-fiber materials by allowing the fineness (60–500 meshes) to be adjusted without a screen.

A high-power motor powers the blades’ rapid spinning, and some larger versions additionally have a charger to provide a steady power source for extended periods of continuous operation. Although it is primarily geared for high-fiber materials like shikakai, its operation is comparable to that of an airflow pulverizer and turbo grinder.

Benefits

The primary benefit is that the powdered shikakai has a consistent particle size and doesn’t overheat during the grinding process, which helps to preserve the shikakai’s active components. The components that come into touch with materials are composed of stainless steel, which satisfies food-grade and pharmaceutical-grade hygiene requirements, and it is simple to clean and maintain.

Its output may be matched with a 200KG or 500KG grinder based on production requirements, and it has a high production efficiency. It can also grind other materials, including wheat and cassava, into fine powder, increasing the pace at which equipment is used. In terms of processing cassava, it is even similar to a cassava grinding machine.

Ultra-Fine Low-Temperature Grinding Machine

This kind of Shikakai Powder Grinding Machine is a high-end model that is specifically made for producing pharmaceutical-grade Shikakai powder. It is very careful to preserve the active compounds of Shikakai that are sensitive to heat since excessive temperatures would destroy these priceless components.

Principle of Operation

It can efficiently regulate the temperature increase throughout the grinding operation thanks to its external refrigeration system or circulating water cooling. The cooling system cools the grinding components, maintaining a constant low temperature in the grinding chamber and avoiding the high temperature-induced damage of heat-sensitive Shikakai components.

Although it uses less energy and is better suited for continuous long-term production, its cooling principle is comparable to that of a cryogenic grinding machine. The grinding process uses ultra-fine grinding technology, which can grind shikakai to a wall-breaking level and performs better in temperature management than an air-cooled crusher.
Benefits

The primary benefit is its ability to preserve the heat-sensitive active components of shikakai, guaranteeing the product’s effectiveness and purity. It is appropriate for upscale pharmaceutical and health product companies and satisfies GMP requirements and CE Certificate grinder competence.

Its fineness may range from 800 to 1000 meshes, and its grinding accuracy is quite excellent. The homogeneous particle size and superior fluidity of the processed shikakai powder make it convenient for usage and further processing. It is composed of premium stainless steel, which is long-lasting and resistant to corrosion. It can also grind things like chemical raw materials and low-hardness metal powder.

Grinder with Tooth Claws

With its straightforward design and easy operation, this kind of Shikakai Powder Grinding Machine is ideal for small-to-medium batch Shikakai seed grinding. It is also ideal for food processing scenarios and small-scale processing workplaces, such those that make food additives.

Principle of Operation

In order to grind materials, it uses the reciprocal impact and shearing between the fixed and high-speed revolving tooth claws. Shikakai seeds and other relatively soft portions may be ground efficiently by the teeth claws, which are composed of high-hardness, wear-resistant materials. Even while grinding hard seeds, they are difficult to wear.

Its operation is comparable to that of a cutting type grinder, but it is more suited to shikakai seeds. By changing the screen, the fineness of the material released may be changed. The process is straightforward and quick to learn, making it appropriate for operators without specialized training. It is more powerful than a little electric grinder, but it operates similarly.

Benefits

Its straightforward design, compact size, low weight, and easy mobility make it ideal for usage in tiny spaces, such family workshops and small food processing enterprises. Compared to big grinding machines, it is more cost-effective since it is simple to use and maintain and has reduced maintenance costs.

When adding shikakai powder to flour, rice, or coffee products, for example, the discharge fineness can reach 0.1mm (about 100 meshes), making it appropriate for food processing situations where ultra-fine powder is not needed. It is primarily made for shikakai seeds, although it can also grind tiny amounts of meat and bone powder.

Reference to Key Performance Parameters

The Shikakai Powder Grinding Machine’s production efficiency, application range, and grinding effect are all directly influenced by its performance parameters. Equipment selection must be based on actual production demands, which is the same as choosing an industrial weed grinder or cassava grinding machine based on material properties.

Fineness of Grinding

By swapping out screens with different apertures or modifying the classification impeller, the Shikakai Powder Grinding Machine’s grinding fineness, which typically ranges from 60 to 1000 meshes, may be changed. This is equivalent to how a dust grinder and black pepper grinder regulate fineness.

With a fineness of 800–1000 meshes, certain high-end models may attain grinding levels that break through walls, making them appropriate for the manufacturing of pharmaceutical and luxury health products. The fineness adjustment is adaptable and can satisfy the various requirements of the chemical, food, and cosmetics sectors.
Capacity for Processing

The equipment model has a significant impact on the processing capacity. Small-scale versions are comparable to the output of a small grinder machine and have a processing capacity of 1–20 kg/h, making them appropriate for small workshops and labs.

With a processing capacity of hundreds of kilos per hour, large-scale industrial versions may satisfy the demands of pharmaceutical companies and major food industries. Large machines may achieve mass continuous production with an output equal to that of a 500KG grinder.

Power of the Motor

The Shikakai Powder Grinding Machine’s processing capacity and grinding fineness are commensurate with its motor power. Small-scale versions typically have a power of 1.5–5 kW, which is energy-efficient and appropriate for usage in small spaces like family workshops.

To ensure effective grinding of high-fiber and high-hardness shikakai, industrial-grade versions can be fitted with motors ranging from 5 to 22 kW or even more, which can propel the grinding components to revolve at high speeds. To avoid production disruptions due to power outages, large models are further outfitted with a reliable charger.

Additional Crucial Elements

To increase grinding efficiency and prevent equipment damage, it is advised to pre-crush big shikakai with a coarse crusher because the input particle size is often required to be ≤6 mm. Depending on the demands of manufacturing, the operating mode can be either continuous feeding or manual flip.

The cooling mode mostly consists of external refrigeration machine cooling and circulating water cooling. While external refrigeration machine cooling, which is comparable to the cooling mode of a cryogenic grinding machine, is appropriate for pharmaceutical-grade manufacturing that necessitates stringent temperature control, circulating water cooling is appropriate for common production.
Standard Equipment List (No Company Names)

Shikakai powder grinding machines come in a variety of types that are appropriate for different user groups and varies in terms of performance, output, and cost. The following are standard product references that don’t include brand names and serve as a guide for choosing equipment.

Small-Scale Shikakai Grinding Machine of Food Grade

Small-to-medium batch processing, which is primarily utilized in food processing settings, is appropriate for this paradigm. It is appropriate for small food companies and catering workshops since its single output may exceed 60 kg and its grinding fineness varies from 1 to 80 meshes.

It does not require a special charger and uses a 220V electricity, making it easy to connect to a regular power source. The stainless steel components that come into touch with materials are easy to clean and maintain and satisfy food-grade hygiene requirements. The cost is reasonable, making it appropriate for consumers on a tight budget.

Superior Ultra-Fine Grinding Machine for Pharmaceuticals

This model is appropriate for the pharmaceutical and health product industries as it can accomplish wall-breaking level grinding and ultra-fine grinding over 500 meshes. It has a refrigeration unit that can efficiently regulate temperature and lower noise levels, as well as a complete stainless steel sound-insulating cover.

It has consistent performance, excellent grinding precision, and complies with GMP requirements and CE Certificate grinder qualification. The components that come into touch with materials are composed of premium stainless steel, which is free of pollutants and resistant to corrosion. The cost is comparatively expensive, making it appropriate for big pharmaceutical companies and factories that produce luxury health products.

Multipurpose Continuous Shikakai Grinding Device

This type, which is extensively used in the food and pharmaceutical sectors, combines classification and grinding functions, has an adjustable fineness (60–500 meshes), and employs a closed structure that eliminates dust pollution. It can achieve continuous feeding and discharge, increasing the effectiveness of production.

In addition to grinding shikakai, it can also process other materials like maize, licorice, and dried ginger, demonstrating its great adaptability. It has a dust collector grinder to maintain a clean working environment, and its output can be matched with a 200KG grinder, making it appropriate for medium-scale continuous production.