Granulator
Fluid Bed Granulator
The powder material is placed into the closed container of the hopper. Due to the action of the hot airflow, the powder is suspended in a fluid circulation flow, achieving uniform mixing. Simultaneously, the mist binder is sprayed onto the powder in the container to moisten it, allowing the powder to condense into loose small particles. The ideal, uniform, multi-microporous spherical particles are formed, and the three processes of mixing, granulation, and drying are completed in the container simultaneously.
Rotary Granulator
Rotary Granulator machine and material contact parts are made of stainless steel, beautiful appearance, reasonable structure, high pelletizing molding rate, beautiful particles, automatic discharge, avoid manual discharge caused by particle damage, and suitable for flow operation.
- Material: powder and powder, powder and bond;
- Capacity: 100-350KG;
- Granulator Diameter: 1-3mm;
- Total Power: 3/4 5.5/7.5KW;
- Knife Size: 250, 300KG;
- Application: Pharmaceuticals, Nutraceuticals, Food Products, Chemicals, Fertilizer, Stucco, Clay, Potting Soils.
- Notice: This is just an example. Please contact with our sales for choosing the right model.
Dry Granulating Machine
A dry granulating machine uses dry roller press technology to compress or form blocks from powder materials with a water content of ≤5%. The blocks are then crushed and screened to produce granular materials that meet usage requirements.
- Material: wet, dry materials;
- Capacity: 1-250kg/h;
- Total Power: 4.5~25KW;
- Application: Pharmaceuticals, Nutraceuticals, Food Products, Chemicals, Fertilizer, Stucco, Clay, Potting Soils.
- Notice: This is just an example. Please contact with our sales for choosing the right model.
- Price: $805~15,300.
BJB Grinding and Granulating Machine
A granulating machine is an industrial device used to shape powdered or granular raw materials through the application of pressure and friction to form uniform or solid particles. Granulating Machine including various types, such as super granulator, super mixer granulator, Rotary type, Swing Type Granulator, Grinding and Granulating machine, Dry granulating machine, Fluid Bed Granulator, Fluidizing bed Dryer, Double Cone Rotary Vacuum Dryer, Wet granulator and so on. Below are the advantages of the granulator:
The working principle of the granulating machine typically involves placing raw materials into a rotating container, where the force of rotation and friction gradually brings the raw materials together. During the aggregation process, the granulating machine applies pressure to form solid particles from the raw material. Additionally, a certain amount of lubricant or binder is often added to assist in the formation of solid particles.
- Material: wet, dry materials;
- Capacity: 200-400kg/h;
- Total Power: 2.2KW;
- Diameter:1-8mm screen hole;
- Granularity: 60-2mesh
- Application: Pharmaceuticals, Nutraceuticals, Food Products, Chemicals, Fertilizer, Stucco, Clay, Potting Soils.
- Notice: This is just an example. Please contact with our sales for choosing the right model.
- Price: $805.
BJB Swing Granulator
A Swing Granulator is a machine for making pellets from dry material. The Swing Granulator will be wet powder or block dry material developed into the required particles, mainly wet powder mixture, under the positive and reverse rotation of the rotating drum, forced through the screen and made of particles special equipment.
- Material: wet powder, dry lumpish;
- Capacity: 30-600KG;
- Total Power: 1.1-5.5KW;
- Knife Size: 250, 300KG;
- Application: Pharmaceuticals, Nutraceuticals, Food Products, Chemicals, Fertilizer, Stucco, Clay, Potting Soils.
- Notice: This is just an example. Please contact with our sales for choosing the right model.
- Price: $1005.
Wet Granulator
Wet granulator is a kind of equipment that processes powdered materials into granular materials. Wet granulation can solve the shortcomings of small accumulation density of powdered materials, poor fluidity, difficult to accurately measure, easy to fly pollution, so as to reduce transportation costs and material losses, reduce powder pollution and safety risks, and is widely used in the field of carbon black granulation, fly ash granulation, fertilizer granulation.
- Material: powder and powder, powder and bond;
- Capacity: 230-320KG;
- Volume: 50-800L;
- Total Power: 5.5-45KW
- Application: Pharmaceuticals, Nutraceuticals, Food Products, Chemicals, Fertilizer, Stucco, Clay, Potting Soils.
- Notice: This is just an examplePlease contact with our sales for choosing the right model.
BSG Super Granulator
A Super Granulator is also called “pelletizer”. It is an industrial device used to shape powdered or granular raw materials through the action of pressure and friction to form uniform particles or solid particles.
This equipment is used in many industries, such as agriculture, chemical, pharmaceutical, building materials, food and so on. The purpose of the granulator is to improve the fluidity of the material, facilitate storage, reduce dust generation, and increase the density of the material. Super Granulator can be divided into different types, such as roller dry Super Granulator, rotary drum Super Granulator and dry roller press Super Granulator , which have different working principles and application scenarios. In addition, the Super Granulator is also reflected in the energy-saving design, such as through the use of frequency converters and electromagnetic heaters to improve energy efficiency.
- Material: powder and powder, powder and bond;
- Capacity: 230-320KG;
- Volume: 50-800L;
- Total Power: 5.5-45KW
- Application: Pharmaceuticals, Nutraceuticals, Food Products, Chemicals, Fertilizer, Stucco, Clay, Potting Soils.
- Notice: This is just an examplePlease contact with our sales for choosing the right model.
Granulator for Sale Review :
Fluid Bed Granulator
Dry Granulating Machine
BJB Grinding and Granulating Machine
BJB Swing Granulator
Rotary Granulator
BHLSG Wet Granulator
BSG Super Granulator
Fluid Bed Granulator Factory Information
Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
Number of Employees: | 100 | Year of Establishment: | 2014.05 |
Production Capacity | 5000 Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
LK Mixer is a professional manufacturer for grinder, mixer and pulverizer, granulator. These machines are widely used in pharmaceutical, cosmetic, health care products and chemical industries. Our main product including granulating machine, grinder, mixer, dryer, etc. All mechanical products in accordance with the China GMP design requirements. And also we have other certifications such as CE, UL for motors.
Business Philosophy
“Quality is the main policy of sales” and “integrity is the principle of success” are the business philosophy of our people. We carry out one-year warranty, lifelong maintenance service, with technical consultation, with material test machine and other services, and long-term supply of equipment. Welcome new and old customers to negotiate cooperation!
Certifications:
Industrial Pepper Grinder Diagram of Design
Electric Cabinet with UL Certification
Cyclone Processor and Motors:
Spare Parts:
Small Machine Packing:
Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.
Large Machine Packing:
Shipment Show Case: Small grinder machine ship for Masala, Pakistan, Kenya, Nepal, India…
About LKMixer
LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com
Contact Us
References:
- https://www.semanticscholar.org/paper/Spray-granulation-for-drug-formulation-Loh-Er/660a2663e7115e42c8f91969385554b6a8d198bd
FAQ(Click and See More)
Why Choose Us?
We have 20 years manufacturing experiences; 15600 cubic meters factory area; 5000sets annual capacity; 55 professional engineers;
What’s your main market?
South America: Brazil, Colombia, Peru, Bolivia, Uruguay, Paraguay ;Romania;
USA with UL Certification
Middle East: Saudi, Arabia, Oman, Turkey
Europe: Russia, Australia, Belarus, Ukraine, Poland
Can you support OEM?
– Yes, OEM or ODM. Machine can be customized according to customer detail requirement, including capacity and voltages, motor certifications.
– Drawing and raw materials also can be customized.
What after-sale services?
– 7*24 customer service online;
– 7*24 engineers online services;
– 12 months warranty services.
WHAT kind of MACHINE YOUR COMPANY HAVE?
CAN YOU GIVE ME GUIDE ON OTHER MACHINE ? TO FULL MY PRODUCTION LINE
YES ! Our f have factory build more than 20 years now, we can design and customize whole line, besides of the grinding machine, mixing machine, we can also fully support to provide the washing machine, cutting machine, drying machine, packing machine, filling machine. Though we are not producing these machine, but our brother companies co-work together for over 20 years, we have rich experience in providing you a full effective production line, fully automatically or semi-automatically.
HOW TO VISIT YOUR COMPANY?
Our Factory located in Jiangsu Province, very near to Shanghai, you can fly to Shanghai Pudong Airport, we pick you up and take you by car 2 hours ride, can reach our factory, welcome your visit.
WHAT’S YOUR BEFORE & AFTER SERVICE ?
1) Before your purchasing, we need to know your detail request, such as what kind of material you want to grind and mixing, what final product powder or granule you want to reach. Because different material and powder sizes request of different machine to do. We can provide professional advice and rich experience help to choose machine. Most of the products we have already did before for other customer, trail test or run mass production, so we knows which machine is best in performance of grinding and mixing. This is of very importance in helping you choose the right model. We also wish this can help our customer a lot. Even the material we didn’t do before, we will prepare the same material and to do the trail test and send video to you for your reference.
2) One Year guarantee of machine quality. If the machine have problem within one year, we will send you the spare parts to you for replacement, but this not including the damage caused by human causes. We also have 24 hours on line guide for customer, if you have operation difficulty, we will guide by video and on line communication with our engineer for your emergency debug.
3) For small machine, we sell with whole machine, it’s no need to install, and easy to operation, no problems for operation. While for large machine, its’s also not difficult to install with video guideline, but if you need, we can assign our technicians to go abroad, the round ticket, food and residents will be paid by customer.
HOW ABOUT YOUR PAYMENT TERM?
Our payment term is T/T. 50% payment in advance, rest of 50% payment finish before the goods shipped. When we finish the machine production we will do trail test and run the machine take videos for your green light. You pay the rest of 50% payment then.
What are the different types of granulators?
In terms of processing, pelletizer can be divided into two types: wet pelletizer, which uses liquid in the processing process, and dry pelletizer, which does not use liquid. Wet granulation involves a lot of water and detergent, and the purpose is to clean the contaminated material and also to cool the machine.
The difference between wet granulator and dry granulator:
First, Dry Granulator
Dry granulators use dry powder to produce granular material. The mixture is fed into the equipment through the hopper, where it forms particles through rotational and vibrational motion and is then sifted out through a screen with a predetermined particle size at the discharge port. Dry granulators are typically used to manufacture fertilizers, pigments, pesticides, plastic particles, and so on.
Advantages:
Dry granulators have high operating efficiency.
They have relatively low requirements for the raw materials used and do not require extensive pretreatment.
Dry granulators are relatively simple and easy to learn.
Cons:
Dry granulators can produce more dust, requiring thorough cleaning and maintenance.
Since the dry method cannot use additional lubricants during particle manufacturing, there may be deficiencies in some areas, making the wet granulator a more suitable option.
Second, Wet Granulator
Wet granulators operate with liquids or suspensions. The mixture enters the device through a hopper, forms particles inside the device, and is eventually discharged through a screen. Wet granulators are typically used to manufacture boiler fuel particles, cosmetics, and food products.
Advantages:
Wet granulators do not produce dust.
The high humidity in wet granulators helps increase the adhesion between particles, resulting in higher particle quality.
Wet granulators support the use of additional lubricants, which can make particles more suitable for certain applications.
Cons:
Wet granulators are more complex and relatively difficult to operate.
In some cases, the pretreatment process required to produce wet particles may be more complex.
The production efficiency of wet granulators is not as high as that of dry granulators, taking longer manufacturing time.
In summary, although dry granulators and wet granulators are both pellet manufacturing equipment, their working principles, application fields, and advantages and disadvantages differ. Enterprises should choose the appropriate method based on their needs and the comparison of advantages and disadvantages described in this article.”
Dry Granulating Machine uses in pharmaceutical industry:
The pharmaceutical industry is closely related to human health and life safety, and every aspect of its production process requires strict control. In pharmaceutical manufacturing, granulation is a crucial step that directly affects the quality, stability, and efficacy of drugs. As an advanced granulation method, dry granulation plays an important role in the pharmaceutical industry. This article will explain the importance of dry granulation in the pharmaceutical industry from the following perspectives.
First, dry granulation can improve the stability of drugs. In the pharmaceutical process, the size, shape, and surface condition of the particles significantly influence drug stability. Dry granulation ensures that the drug and auxiliary materials are evenly mixed through the high-speed rotating granulator, resulting in drug particles with a more regular shape and smoother surface, thereby enhancing the stability of the drug. Additionally, the dry granulator can adjust pressure, temperature, and other parameters during the granulation process according to the characteristics of the drug, enabling the drug to maintain good stability under different conditions.
Secondly, dry granulation can enhance the dissolution rate of drugs. The dissolution rate of a drug in the body directly impacts its efficacy. By precisely controlling pressure, temperature, and other parameters during the granulation process, the dry granulator ensures that the drug particles have higher porosity and better fluidity, which improves the dissolution rate of the drug in the body. This is especially important for medicines requiring rapid action, such as emergency drugs and antibiotics.
Thirdly, dry granulation can improve the bio-availability of drugs. Bio-availability refers to the extent to which a drug is absorbed in the body and becomes active. By optimizing the granulation process, drug particles achieve good fluidity and high dissolution rates, thereby increasing the bio-availability of drugs in the body. This is particularly significant for oral drugs, as their bio-availability directly affects drug efficacy.
In addition, dry granulation offers the advantages of simple operation, high production efficiency, and low energy consumption. Unlike traditional wet granulation, dry granulation does not require the addition of solvents, which reduces environmental pollution and production costs. Furthermore, the high level of automation in dry granulation allows for continuous production, significantly increasing production efficiency