Ultrafine Grinder 10-2000kg/h 80-320mesh

Large WFM -Series Ultrafine Grinding Vibration Mill

  • Production Capacity: 10-2000kg/h
  • Feeding Size: ≤ 10 mm
  • Crushing fineness: 80-320mesh
  • Motor power: 13.37-119kw
  • Machine Weight:950-5500kg
  • Price: USD10,800~USD37,384.

Small WFM -Series Ultrafine Grinding Vibration Mill

  • Production Capacity: 2-60kg/h
  • Feeding Size: ≤ 2 or ≤ 3mm
  • Crushing fineness:200-1800mesh
  • Amplitude:5-8mm
  • Motor power: 1.5-11kw
  • Machine Weight:150-1800kg

Industrial Food Mushroom Grinder Youtube Video

I. Introduction

Ultrafine Grinder is the use of air separation, heavy grinding, shear to achieve the form of dry material ultrafine grinding equipment. It consists of a cylindrical grinding chamber, grinding wheel, grinding rail, fan, material collection system, etc. The material enters the cylindrical grinding chamber through the feeding port and is crushed by the grinding wheel moving in a circle along the grinding rail. The crushed material is brought out of the crushing chamber through the negative pressure air flow caused by the fan, and enters the material collection system, filtered through the filter bag, the air is discharged, the material and dust are collected, and the crushing is completed.

II. Types of Ultrafine Grinder:

Air flow crusher

The crushing mechanism mainly applicable to the air mill determines its wide range of application and high fineness of the finished product, typical materials are: super-hard diamond, silicon carbide, metal powder, etc., high purity requirements: ceramic color, medicine, biochemistry, etc., low temperature requirements: medicine, PVC. By changing the ordinary air of the air source to nitrogen, carbon dioxide and other inert gases, the machine can be made into an inert gas protection equipment, which is suitable for the crushing and grading processing of flammable and explosive materials.

Working principle


Flow crusher, cyclone separator, dust collector and induced draft fan constitute a complete set of crushing system. After the compressed air is filtered and dried, it is sprayed into the grinding chamber at a high speed through the Laval nozzle. The materials are crushed by repeated collision, friction and shear at the intersection of multiple high-pressure air streams. The crushed materials move to the classification area with the updraft under the action of the fan, and the coarse and fine materials are separated under the strong centrifugal force generated by the high-speed rotating classification turbine. The fine particles that meet the particle size requirements enter the cyclone separator and dust collector through the grading wheel, and the coarse particles fall to the grinding zone and continue to be crushed.


Feature:


This type of pulverizer is suitable for very large output of chemical production and mine crushing operations;
Due to the need for a strong airflow to drive the material impact, the power consumption of the manufacturing airflow is quite large;
Takes up quite a lot of space.

Ball Mill

Pressure crusher
The design inspiration comes from the research ship used in China for thousands of years, the first by the hand of Taiwan mechanical design master preliminary shape, after combining the material flow theory and the principle of classification separation to further optimize the design, before and after 12 years to finalize the micron level crusher. In 2003, this series of models passed the particle size test and electron microscope test of the National Academy of Traditional Chinese Medicine, and obtained the Beijing new product certificate in the same year. Today, its series of products in China’s Chinese and western medicine industry, tea industry, cosmetics industry, food industry, feed industry, chemical industry, building materials industry, etc., have been well applied.
Working principle
The roller in the heavy grinding superfine mill is rotated and rotating, and the material is mixed with the heavy grinding shear principle as the main shearing force, so that the material is crushed to a certain fineness. This crushing principle can ensure that the standard of ultrafinx powder is reached or even higher without damaging the material, and the working temperature in the silo is relatively low without adding cooling facilities. Never exceed 45° to ensure that the material will not deteriorate due to high temperature.
peculiarity
Yields are relatively low;
The fineness of grinding can be adjusted;
Very low power consumption;
Small footprint;
Strong crushing ability for strong fiber materials.

The ball mill is the key equipment for crushing the material after it is broken. It is widely used in cement, silicate products, new building materials, refractories, fertilizers, black and non-ferrous metal beneficiation and glass ceramics and other production industries, for a variety of ores and other grindable materials dry or wet grinding. Ball mill is suitable for grinding various ores and other materials, is widely used in mineral processing, building materials and chemical industry, can be divided into dry and wet two kinds of grinding methods. According to different ore discharge methods, it can be divided into two types: lattice type and overflow type.
Working principle
Ball mill is composed of a horizontal cylinder, inlet and outlet hollow shaft and grinding parts, the cylinder is a long cylinder, the cylinder is equipped with a grinding body, the cylinder is made of steel plate, there is a steel lining plate and the cylinder is fixed, the grinding body is generally a steel ball, and is loaded into the cylinder according to different diameters and a certain proportion, the grinding body can also be used steel section. According to the particle size of the grinding material is selected, the material is loaded into the cylinder by the hollow shaft of the feed end of the ball mill. When the ball mill cylinder rotates, the grinding body is carried away by the cylinder on the nearby cylinder liner due to the action of inertia and centrifugal force and friction force. When it is brought to a certain height, it is thrown off due to its own gravity. The falling abrasive body acts like a projectile and shatters the material inside the cylinder.
peculiarity
This kind of equipment is mostly used in mines, coal companies, cement factories and other production units with high output requirements;
Dry grinding and wet grinding can be performed.

Vibrating Mill

Vibrating ultrafine mill using stainless steel bar as grinding medium, through the motor drive exciter to pulverizing bin for high-frequency circular vibration, driving the grinding medium to the material in the bin for beating, cutting, grinding, crushing principle with the ball mill has a certain similarity, but relative to the ball mill is different:
1, the ball mill grinding medium is spherical, the grinding medium is point-to-point contact, the friction surface is small, and the vibrating ultrafine grinder grinding medium is line-to-line contact, the friction surface is larger;
2, the grinding force of the grinding medium of the ball mill comes from the gravity of the medium, the grinding ball relies on the free fall movement of the material to knock, shear, grinding, and the vibrating ultrafine mill relies on the high-frequency circular vibration of the grinding medium driven by the grinding bin;
The above two points determine that the efficiency of the vibrating ultrafine mill is much higher than that of the ball mill, but at present, such equipment has the following defects:
1, compared with the ball mill, the structure is more complex and the cost is higher;
2, the need for the motor to drive the overall beating of the grinding bin, which limits the grinding bin can not be too large, so the output can not be compared with the large ball mill;
3, small vibrating ultrafinmicro mill more than the use of flipping structure for feeding, the operation is slightly laborious, but now some manufacturers have achieved the full automatic control of the whole equipment, the equipment can be one-click start, no longer need manpower for loading and unloading operation, but this technology has not been popularized, only a few manufacturers can do it.
Application scenario
Vibrating ultrafine mill can crush high sugar, high fiber materials, very suitable for ultrafine crushing of Chinese medicinal materials, and because of the small size of the equipment, high efficiency, so more suitable for Chinese medicinal materials. Clinics, hospitals, laboratories and other scenarios, large vibrating ultrafine mill can also be used for the production of pharmaceutical factories, because of simple cleaning, refueling is convenient, relative to the air flow ultrafine mill also has a certain advantage.

About LKMixer

LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill  which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com

Contact Us

Mushroom Production Line Customization Solution:

Drying Machine + Grinding Machine + Sifter Machine + Mixing Machine + Packing Machine:

Production Line Customization Videos(See More Videos):

Fertilizer Production Line

Blending Production Line

Wheat Flour Production Line

FAQ(Click and See More)

We have 20 years manufacturing experiences; 15600 cubic meters factory area; 5000sets annual capacity; 55 professional engineers;

South America: Brazil, Colombia, Peru, Bolivia, Uruguay, Paraguay ;Romania;
USA with UL Certification
Middle East: Saudi, Arabia, Oman, Turkey
Europe: Russia, Australia, Belarus, Ukraine, Poland

– Yes, OEM or ODM. Machine can be customized according to customer detail requirement, including capacity and voltages, motor certifications.
– Drawing and raw materials also can be customized.

Our Factory located in Jiangsu Province, very near to Shanghai, you can fly to Shanghai Pudong Airport, we pick you up and take you by car 2 hours ride, can reach our factory, welcome your visit.

1) Before your purchasing, we need to know your detail request, such as what kind of material you want to grind and mixing, what final product powder or granule you want to reach. Because different material and powder sizes request of different machine to do. We can provide professional advice and rich experience help to choose machine. Most of the products we have already did before for other customer, trail test or run mass production, so we knows which machine is best in performance of grinding and mixing. This is of very importance in helping you choose the right model. We also wish this can help our customer a lot. Even the material we didn’t do before, we will prepare the same material and to do the trail test and send video to you for your reference.
2) One Year guarantee of machine quality. If the machine have problem within one year, we will send you the spare parts to you for replacement, but this not including the damage caused by human causes. We also have 24 hours on line guide for customer, if you have operation difficulty, we will guide by video and on line communication with our engineer for your emergency debug.
3) For small machine, we sell with whole machine, it’s no need to install, and easy to operation, no problems for operation. While for large machine, its’s also not difficult to install with video guideline, but if you need, we can assign our technicians to go abroad, the round ticket, food and residents will be paid by customer.

Our payment term is T/T. 50% payment in advance, rest of 50% payment finish before the goods shipped. When we finish the machine production we will do trail test and run the machine take videos for your green light. You pay the rest of 50% payment then.

– 7*24 customer service online;
– 7*24 engineers online services;
– 12 months warranty services.

We majorly produce CRUSHER, GRINDER, MIXER, and also have auxiliary machines like DRYER, GRANULATOR, VIBRATING SIFTER, CONVEYOR, etc. 
We can customize whole production line according to your capacity, material, output sizes of mesh and mm of granule and powder.
 

Mushroom capsules are a type of dietary supplement that contain powdered or extracted mushroom material in a capsule form. These supplements are typically made from medicinal mushrooms, such as reishi, chaga, lion’s mane, and cordyceps, which have been used in traditional medicine for their potential health benefits.
Mushroom capsules are a convenient and easy way to consume mushrooms, as they eliminate the need to prepare and cook the mushrooms, which can be time-consuming and may alter the bioactive compounds in the mushrooms. The capsules are usually made of vegetable cellulose or gelatin and come in various sizes and dosages, depending on the specific mushroom and desired effects.
Mushroom capsules are marketed as a natural and alternative way to support various aspects of health, such as immune function, cognitive function, stress management, and energy levels. However, it’s important to note that the efficacy and safety of mushroom supplements vary depending on the specific mushroom, quality of the product, and individual factors. As with any dietary supplement, it’s recommended to consult with a healthcare professional before taking mushroom capsules to determine the appropriate dosage and potential interactions with other medications or health conditions.

A grinder for herbs is a device used to grind herbs, spices, and other plant materials into smaller, more uniform pieces. These grinders are typically made of metal, plastic, or wood and consist of two or more interlocking pieces with sharp teeth or blades that grind the herb material when twisted or rotated. The ground herbs can then be used for cooking, aromatherapy, or other purposes. Herb grinders come in various sizes and designs, with some featuring additional features such as kief catchers, pollen presses, or screens for sifting the ground material. Herb grinders are popular among those who use herbs for medicinal or recreational purposes and can be found in many smoke shops, head shops, and online stores.

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WFM -Series Ultrafine Grinding Vibration Mill

  • Production Capacity:2.5-80kg/h
  • Feeding Size: ≤ 2 or ≤ 3mm
  • Crushing fineness:<10μm
  • Amplitude:5-8mm
  • Motor power: 0.5-7.5kw
  • Machine Weight:150-1800kg

Vibration Mill Introduction:

The machine of any fibrous, high toughness, high hardness, or with a certain moisture content material can be carried out effectively crushed, especially designed to increase drug bioavailability by pulverization requirements and with conventional methods can not meet the requirements applicable to Chinese cell wall fineness of materials. Low energy consumption and high efficiency: efficient best micronized equipment, and production/energy consumption is greater than the maximum. Design and manufacturing rose from 10 to 200 liters, monocular, binocular, three-cylinder and multi-cylinder arbitrary a continuous production can also batch production. Supported by air springs, support stiffness can be adjusted as needed. Barrel stability, the grinding trajectory almost circular, the energy conversion rate, and low noise. According to the grinding material requirements the grinding cylinder configuration of different materials and liners and grinding media, to ensure that the materials pollution. Configure the frequency amplitude modulation device and a cooling or heating system according to the material requirements.

Vibration Mill Application:

Nonmetallic mineral super fine crushing; Plant cells, traditional Chinese medicine the wall processing; Metal oxide, chemical industry, building materials, etc. Mineral super fine crushing: kaolin, graphite, calcite, feldspar, quartz, barite, through flash stone, talc, electrical stone, etc. The plant, Chinese traditional medicine the wall cells processing: the ganoderma Lucida valuable Chinese herbal medicine of Chinese caterpillar fungus dehydrated vegetable, fruit, Chinese herbal medicine cells the wall pieces production function fine powder. Building materials: concrete adulterating materials, the superfine cement, cement, coal ash cement, color ceramic material, etc. Oxide, electromagnetic material: oxidation silicon, alumina, zinc oxide, titanium, nickel oxide, oxidation antimony oxide, ferric oxide, rare earth, ferrite, etc. Other: metal powder, coal, CWM, activated carbon, carbon fiber, storage of light material, battery materials, pigment, coating material such as ultrafine grinding.

Vibration Mill Technical Parameters:

ItemUnitWFM-10WFM-30WFM-50WFM-100WFM-200
The number of grinding tubepiece11111
Effective volumeL103050100200
Amplitudemm57888
FrequencyHZ2424242424
Dynamic strengthG66777
PowerKw0.551.52.25.57.5
Feed sizemm< 2< 2< 2< 3< 3
Discharging sizeμm< 10< 10< 10< 10< 10
Reference yleldkg/h2.5-37.5-1010-2020-4050-80
Equipment weightkg15050075012001800
Dimensionsm0.6 × 0.5 × 0.71.0 × 0.7 × 1.21.0 × 0.7 × 1.21.1 × 0.8 × 1.41.2 × 1.0 × 1.6

Video

Crusher Knife

Vibration Mill Screen:

Screen Material: Support 304, 316 stainless steel screen customization.

Screen mesh: Support mesh size customization.

Shipment Picture:

About LKMixer

LKMixer is a professional manufacturer for fertilizer production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Pulse Dust Grinder which suitable for zero pollution environment, Turbine Mill  which is suitable for coffee bean, 12-120mesh all can meet, Ultrafine Grinding Mill covers 80-200mesh, and also Winnowing Dust Grinder or other grinding machines like SF Hammer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation. Mobile/WhatsApp: +86 18019763531 Tel: +86 21 66037855 Email: sales@lkmixer.com

Contact Us

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What is an ultrafine grinder?

An ultrafine grinder is a machine used to grind and crush solid materials, typically materials that are not easily processed by other grinding machines. This type of grinder can produce very fine powders from materials with a hardness of up to 10 on the Mohs scale, which is a measure of a material’s hardness.
Ultrafine grinders typically operate using a combination of mechanical grinding and air pressure, which helps to break down the materials and create a fine powder. They are commonly used in industries such as pharmaceuticals, cosmetics, and food processing, where very fine powders are required for various applications.
Ultrafine grinders can be designed in a variety of configurations, including jet mills, pin mills, and ball mills. Each type of ultrafine grinder has its own advantages and disadvantages, and the specific type used will depend on the material being processed and the desired end product.

What are the different types of ultra fine grinders?

There are several types of ultrafine grinders available in the market, each designed for specific applications and with its own unique features. Some of the common types of ultrafine grinders are:
Jet mill: Jet mills use high-speed compressed air or steam to produce ultrafine particles. The material to be ground is fed into the grinding chamber where it is accelerated and impacted by the high-speed jets of gas. This type of mill is typically used for materials with a Mohs hardness of up to 10.
Pin mill: Pin mills use a series of rotating pins inside a stationary grinding chamber to crush and grind materials. The pins can be either intermeshing or counter-rotating, and they impact the material at high speed. Pin mills are often used for grinding materials that are not easily broken down by other methods.
Ball mill: Ball mills use steel balls or other grinding media to grind materials into fine particles. The balls are rotated inside a cylindrical chamber, and the material is crushed and ground by the impact of the balls. This type of mill is often used for grinding materials that are brittle and require a fine powder.
Fluid energy mill: Fluid energy mills use a stream of high-pressure air or gas to grind and pulverize materials. The material to be ground is fed into the grinding chamber, where it is impacted by the high-velocity gas stream. Fluid energy mills are often used for materials with a low melting point or for heat-sensitive materials.
Vibrating mill: Vibrating mills use an eccentrically mounted grinding tube with a vibrating motion to grind and disperse materials. The vibration creates a high frequency and low amplitude motion that helps to break down the material into ultrafine particles.
Each type of ultrafine grinder has its own advantages and disadvantages, and the choice of equipment will depend on the specific requirements of the application.

Which mill is categorized as ultrafine grinder?

Jet mills, pin mills, and ball mills can all be categorized as ultrafine grinders. These mills are capable of producing very fine particles and powders, and are commonly used in industries such as pharmaceuticals, food processing, and cosmetics, where ultrafine particles are required for various applications. The specific type of mill used as an ultrafine grinder will depend on the material being processed and the desired end product.

Which mode of size reduction is used by ultrafine grinders?

Ultrafine grinders use mechanical grinding and air pressure to achieve size reduction. In these machines, the material to be ground is fed into a grinding chamber, where it is subjected to mechanical forces such as impact, compression, and attrition. As the material is ground, it is also exposed to a stream of high-pressure air or gas, which helps to break down the particles and create a fine powder.
The combination of mechanical grinding and air pressure allows ultrafine grinders to achieve a very fine particle size, often in the sub-micron or nanometer range. This makes them particularly useful for applications that require very small particle sizes, such as in the pharmaceutical, cosmetics, and food industries.

Which is best in ultra grinder?

The best type of ultrafine grinder to use will depend on the specific application and the material being processed. Some factors to consider when choosing an ultrafine grinder include:
Particle size requirement: The desired particle size of the final product will help determine the type of ultrafine grinder to use. Different types of grinders are better suited for producing specific particle sizes.
Material hardness: The hardness of the material being ground will affect the choice of ultrafine grinder. Some materials require more aggressive grinding methods to break them down into fine particles.
Production volume: The required production volume will also influence the choice of ultrafine grinder. Some types of grinders are better suited for high-volume production than others.
Maintenance and operating costs: The cost of maintaining and operating the grinder should also be considered when choosing an ultrafine grinder.
Some popular types of ultrafine grinders include jet mills, pin mills, and ball mills. Ultimately, the best choice of ultrafine grinder will depend on the specific needs of the application and the material being processed.

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